Chicago Pneumatic CS7000 manual Preface, Who Should Use This Manual, How to Use This Manual

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Preface

Preface

The CS7000 Controller manufactured by CP techmotive is a component of one of the most powerful DC electric nutrunner fastening control systems available. The system uses 100% digital technology to ensure accurate and reliable fastening and data acquisition. Microprocessors in both the fastening tool and the controller s tool control module (TCM) enable the system to perform to levels of accuracy while providing easy set-up and operation previously unattainable.

With Intelligent tool technology you no longer need to enter tool identification, calibration, angle counts, speed and other information. You simply plug in the tool, power on the system, program the desired tightening specifications and begin production.

A complete nutrunner fastening control system is made up of the CS7000 Controller, a cable and a CP techmotive 177 or 277 Series nutrunner. The powerful CP techmotive Visual Supervisor software program is used for system setup, fastening, data collection, and diagnostics.

Who Should Use This Manual

This manual is written for the engineers, technicians and users who will set-up and/or operate the CS7000 Controller with any of the Intelligent (177 and 277 Series) nutrunners.

How to Use This Manual

This manual provides installation, maintenance and technical information about the CS7000 Controllers.

This Preface provides conventions and abbreviations used throughout this manual.

If you have never used a CS7000 Controller, read this manual entirely. The first two chapters will help you become familiar with safety requirements, the location of components, software and features.

If you are already familiar with the CS7000 Controller, look over Chapter 3. Installing the CS7000 Controller and Chapter 4. Technical Information, which describe the power requirements, details of the I/O wiring and connectors, replacement parts and fuses.

December 2005

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Contents With Ethernet/CCM Information Hardware Overview ManualHour Technical Support Limited Warranty Controller Label Please Read ThisTool Label Who Should Use This Manual How to Use This ManualPreface Appears in a box in italicized boldface type ConventionsIeee AbbreviationsThis page is left blank intentionally Contents Tool Connector 26 pin Metal SMC Front View Tables FiguresThis page is left blank intentionally General Machine Safety Think Safety First6159939130 CS7000 Controller Hardware Overview Manual Electrical Safety This page is left blank intentionally Identifying the Components Front Panel Latch Parameter Select SwitchRotary Actuator LED DisplayBottom Panel Top PanelInput AC Power Tool ConnectorPrinter/Barcode Connector RS-232 Connector VS SetupEnclosure Interior ConnectorIdentifying the Components Front View of the TCM Gen2 Tool Control Module TCMGen2 Device Control Module DCM Servo AmplifierCommunications Control Module CCM 39-30-41365 Communications Control Module CCM OptionalBackplane Fuses BackplaneDIP Switch Settings Power SupplyGround Fault Circuit Interrupter Gfci Circuit Breaker/Fuses Disconnect SwitchThis page is left blank intentionally Mounting the CS7000 Controller Installing the CS7000 ControllerEmissions and Susceptibility CS7000 Controller Dimensions of the Front and Bottom PanelInput Power Protection Meeting the AC Input Power RequirementsGrounding WiringWhite wire internal Active means an input is connected to +24VDC. Inactive Need to wire 24VDC to the output terminals for sourcing Tool Connector 26 pin Metal SMC Front View Connector Pinout DefinitionsRS-232 Connector Front View Connector Front ViewTCM in and OUT Network Connectors Front View Programming the CS7000 with Ethernet CCM Printer/Computer/Diagnostics RS-232 Connector Front ViewProgramming the CS7000 Controller In General Cleaning the Enclosure Window Replacement PartsAssembly Drawings Technical InformationAnother country Contact InformationIndex Index-5-2 39-30-41365 This page left blank intentionally English