Chicago Pneumatic CS7000 manual White wire internal

Page 35

Chapter 3. Installing the CS7000 Controller

 

Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and

 

 

 

 

 

Descriptions (Continued)

 

 

 

 

 

 

Pin

Signal

 

 

 

Description

 

 

 

 

B

Forward/Reverse input

 

When Set Defaults is clicked, VS sets this input to the direction the

 

(White wire internal)

 

nutrunner turns in a fastening cycle:

 

 

(White wire - external)

 

If this input is active when a fastening cycle is started, the nutrunner will

 

 

 

 

 

 

run in the forward (fastening or tightening) direction. If this input is

 

 

 

inactive when a fastening cycle is started, the nutrunner will run in the

 

 

 

reverse (un-fastening or loosening) direction.

 

 

 

After a fastening cycle has started, changing the state of this input has no

 

 

 

effect on the fastening direction until the cycle on command (from either

 

 

 

the nutrunner or the cycle on input or both) is de-activated. This means

 

 

 

the input must be in the desired state BEFORE activation of the cycle

 

 

 

start input.

 

 

 

 

 

 

 

 

C

Discrete Input #7

 

Defaults to “Manual Calibration.”

 

 

(Gray wire - internal)

 

 

 

 

 

 

(Red wire - external)

 

 

 

 

 

 

 

 

 

D

Discrete Input #8

 

Multi-purpose switch input “OR” function with switch on tool.

 

(Yellow wire - internal)

 

 

 

 

 

 

(Green wire - external)

 

 

 

 

 

 

 

 

 

E

Limit Set Select B0 input

 

When Set Defaults is clicked, VS sets these three inputs to select which

 

(Red wire - internal)

 

of the eight internal limit (or parameter) sets are used for a fastening

 

(Orange wire - external)

 

cycle, as follows:

 

 

 

 

 

 

 

 

 

F

Limit Set Select B1 input

 

Limit Set

B2 Input

B1 Input

B0 Input

 

(Green wire - internal)

1

inactive

inactive

inactive

 

(Blue wire - external)

2

inactive

inactive

active

 

 

3

inactive

active

inactive

 

 

4

inactive

active

active

 

 

5

active

inactive

inactive

 

 

6

active

inactive

active

 

 

7

active

active

inactive

 

 

8

active

active

active

G

Limit Set Select B2 input

 

After a fastening cycle has started, changing the state of these inputs

 

(Orange wire - internal)

 

does not change which limit set the CS7000 Controller uses until the

 

(White/Black wire - external))

 

cycle on command (from either the nutrunner or the cycle on input or

 

 

 

both) is de-activated. This means these inputs must be in the desired

 

 

 

state BEFORE activation of the cycle start input.

 

 

 

 

H

+24 VDC

 

This pin (and pin T) is connected to the positive (+) terminal of the

 

(Blue wire - internal

 

internal 24VDC I/O power supply and is normally used as the common

 

(Red/Black wire - external))

 

connection for the input signals.

 

 

 

 

 

J

Discrete output #1*

 

Pins J, K, L, M, N, P, and U are the programmable discrete outputs.

 

(White/Black wire - internal)

 

 

 

 

 

 

(Green/Black wire - external)

 

 

 

 

 

 

 

 

Any one of these outputs will become active when its programmed

K

Discrete output #2*

 

 

(White/Red wire - internal)

 

 

 

 

 

 

(Red/Black wire - external)

 

 

 

 

 

 

 

 

Output function becomes true. When Set Defaults is clicked, VS sets

L

Discrete output #3*

 

 

(White/Green wire - internal)

 

these outputs to:

 

 

 

(Blue/Black wire -external)

 

 

 

 

 

 

 

 

 

 

 

 

____________________________________________________________________________________________

December 2005

Page 3-5

Image 35 Contents
With Ethernet/CCM Information Hardware Overview ManualHour Technical Support Limited Warranty Controller Label Please Read ThisTool Label Who Should Use This Manual How to Use This ManualPreface Appears in a box in italicized boldface type ConventionsIeee AbbreviationsThis page is left blank intentionally Contents Tool Connector 26 pin Metal SMC Front View Tables FiguresThis page is left blank intentionally General Machine Safety Think Safety First6159939130 CS7000 Controller Hardware Overview Manual Electrical Safety This page is left blank intentionally Identifying the Components Front Panel LED Display Parameter Select SwitchLatch Rotary ActuatorBottom Panel Top PanelRS-232 Connector VS Setup Tool ConnectorInput AC Power Printer/Barcode ConnectorEnclosure Interior ConnectorIdentifying the Components Front View of the TCM Gen2 Tool Control Module TCMGen2 Device Control Module DCM Servo AmplifierCommunications Control Module CCM 39-30-41365 Communications Control Module CCM OptionalBackplane Fuses BackplaneDIP Switch Settings Power SupplyGround Fault Circuit Interrupter Gfci Circuit Breaker/Fuses Disconnect SwitchThis page is left blank intentionally Mounting the CS7000 Controller Installing the CS7000 ControllerEmissions and Susceptibility CS7000 Controller Dimensions of the Front and Bottom PanelInput Power Protection Meeting the AC Input Power RequirementsGrounding WiringWhite wire internal Active means an input is connected to +24VDC. Inactive Need to wire 24VDC to the output terminals for sourcing Tool Connector 26 pin Metal SMC Front View Connector Pinout DefinitionsRS-232 Connector Front View Connector Front ViewTCM in and OUT Network Connectors Front View Programming the CS7000 with Ethernet CCM Printer/Computer/Diagnostics RS-232 Connector Front ViewProgramming the CS7000 Controller In General Technical Information Replacement PartsCleaning the Enclosure Window Assembly DrawingsAnother country Contact InformationIndex Index-5-2 39-30-41365 This page left blank intentionally English