Chicago Pneumatic CS7000 manual Grounding, Wiring

Page 34

6159939130 CS7000 Controller Hardware Overview Manual

Grounding

WARNING!

!

The GFCI cannot protect you against any potential difference that exists between the nutrunner body and any other metal fixturing or machinery. You must observe the grounding requirements below as a safety protection. Failure to follow this safety guideline can result in serious personal injury.

It is extremely important that you connect the CS7000 Controller enclosure properly to an earth ground. The CS7000 Controller has a ground prong on the power cord, (if supplied) but the AC outlet that will be used must be grounded properly, as well.

Also make sure that all other machinery, such as conveyors, which will transport or hold parts that will come in physical contact with the nutrunner, are properly grounded.

I/O Wiring

The CS7000 Controller is equipped with a 19-pin I/O connector for field I/O. The settings described in Table 3-1 are VS default settings. The CS7000 Controller is capable of 12 discrete inputs and 12 discrete outputs, however, the standard 19-pin I/O connector does not accommodate I/O 9 through 12. These extended I/O must be wired to the backplane directly if they are required. DCMII revision 3.00 or higher also supports 128 parameter sets and 16 sequences.

NOTE:

The 14-shell, 19-pin strain relief mating connector for the I/O

?

connector is part number 23-10-5200 [PT06A-14-19P (SR)].

 

Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions

Pin

Signal

Description

 

 

 

A

Cycle On/Cycle On Enable

This is a dual-purpose input.

 

Clear Outputs

When Set Defaults is clicked, VS sets this input to Start, this input

 

(Black wire - internal)

 

functions as a cycle on input. This means a fastening cycle can be

 

(Black wire - external)

 

started by either pressing the throttle/trigger switch on the nutrunner OR

 

 

 

 

by activating this input.

 

 

When remote mode for the spindle is set to enable, this input functions as

 

 

a cycle on enable input. This means a fastening cycle can be started only

 

 

by pressing both the throttle/trigger switch on the nutrunner and activating

 

 

this input.

 

 

In addition, it is also set to Clear Outputs.

 

 

This is a level-sensitive input. For the fastening cycle to proceed, this

 

 

input must remain active. If this input becomes inactive at any time during

 

 

the fastening cycle, the cycle will be aborted and the nutrunner will stop

 

 

running.

 

 

 

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Image 34 Contents
Hardware Overview Manual With Ethernet/CCM InformationHour Technical Support Limited Warranty Tool Label Please Read ThisController Label Preface How to Use This ManualWho Should Use This Manual Conventions Appears in a box in italicized boldface typeAbbreviations IeeeThis page is left blank intentionally Contents Tool Connector 26 pin Metal SMC Front View Figures TablesThis page is left blank intentionally Think Safety First General Machine Safety6159939130 CS7000 Controller Hardware Overview Manual Electrical Safety This page is left blank intentionally Identifying the Components Front Panel Rotary Actuator Parameter Select SwitchLatch LED DisplayTop Panel Bottom PanelPrinter/Barcode Connector Tool ConnectorInput AC Power RS-232 Connector VS SetupConnector Enclosure InteriorIdentifying the Components Gen2 Tool Control Module TCM Front View of the TCMServo Amplifier Gen2 Device Control Module DCMCommunications Control Module CCM Optional Communications Control Module CCM 39-30-41365Backplane Backplane FusesGround Fault Circuit Interrupter Gfci Power SupplyDIP Switch Settings Disconnect Switch Circuit Breaker/FusesThis page is left blank intentionally Installing the CS7000 Controller Mounting the CS7000 ControllerCS7000 Controller Dimensions of the Front and Bottom Panel Emissions and SusceptibilityMeeting the AC Input Power Requirements Input Power ProtectionWiring GroundingWhite wire internal Active means an input is connected to +24VDC. Inactive Need to wire 24VDC to the output terminals for sourcing Connector Pinout Definitions Tool Connector 26 pin Metal SMC Front ViewTCM in and OUT Network Connectors Front View Connector Front ViewRS-232 Connector Front View Programming the CS7000 Controller In General Printer/Computer/Diagnostics RS-232 Connector Front ViewProgramming the CS7000 with Ethernet CCM Assembly Drawings Replacement PartsCleaning the Enclosure Window Technical InformationContact Information Another countryIndex Index-5-2 39-30-41365 This page left blank intentionally English