Chicago Pneumatic manual 6159939130 CS7000 Controller Hardware Overview Manual

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6159939130 CS7000 Controller Hardware Overview Manual

SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixturing.

SECURE WORK. Avoid situations where the part being fastened breaks loose and can cause damage.

NEVER TOUCH OR ATTEMPT TO STOP MOVING MACHINERY OR PARTS WITH YOUR HANDS, OTHER PARTS OF YOUR BODY, OR MAKESHIFT DEVICES.

DO NOT OPERATE THE TOOL WHILE UNDER THE INFLUENCE OF ALCOHOL, DRUGS OR MEDICATION THAT CAN IMPAIR YOUR JUDGMENT.

REPORT ALL UNSAFE WORKING CONDITIONS OR PRACTICES TO YOUR SUPERVISOR AND / OR SAFETY DEPARTMENT FOR CORRECTION.

WEAR APPROVED SAFETY GLASSES AT ALL TIMES.

DO NOT WEAR JEWELRY, especially bracelets and rings, while operating the fastening tools. Keep hands and fingers away from all rotating parts and avoid situations where clothing can become tangled in the tool. Secure loose fitting clothing, neckties, and long hair. Wear medical alert identification cautiously.

DO NOT OVERREACH. Keep proper footing and balance at all times.

KEEP YOUR WORK AREA CLEAN. Do not work on or near slippery floors or surfaces. Avoid situations where the tool reacts against unexpected obstacles. Do not operate electrical equipment while standing on a wet floor.

MAINTAIN TOOLS IN TOP CONDITION. Keep tools properly lubricated and clean. If any wires become frayed or exposed, replace them immediately. Prevent dirt, grease or contaminants from getting into the tool.

REDUCE THE RISK OF UNINTENTIONAL STARTING. Be careful how the tool is left unattended. Avoid resting it on its throttle lever to prevent false starts.

CONTROL THE DIRECTION OF ROTATION. The reaction torque changes direction when going from forward to reverse. Always be aware in which direction the tool will rotate prior to using it. If the tool is not fixtured this will allow you to brace for the proper direction of torque reaction.

CHECK DAMAGED PARTS. Before further use of a tool, any part of the tool that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. Never operate a tool that has damaged or exposed wires. Never operate a tool that has any part of the powertrain, other than the output spindle, exposed.

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Image 14 Contents
Hardware Overview Manual With Ethernet/CCM InformationHour Technical Support Limited Warranty Controller Label Please Read ThisTool Label Who Should Use This Manual How to Use This ManualPreface Conventions Appears in a box in italicized boldface typeAbbreviations IeeeThis page is left blank intentionally Contents Tool Connector 26 pin Metal SMC Front View Figures TablesThis page is left blank intentionally Think Safety First General Machine Safety6159939130 CS7000 Controller Hardware Overview Manual Electrical Safety This page is left blank intentionally Identifying the Components Front Panel Rotary Actuator Parameter Select SwitchLatch LED DisplayTop Panel Bottom PanelPrinter/Barcode Connector Tool ConnectorInput AC Power RS-232 Connector VS SetupConnector Enclosure InteriorIdentifying the Components Gen2 Tool Control Module TCM Front View of the TCMServo Amplifier Gen2 Device Control Module DCMCommunications Control Module CCM Optional Communications Control Module CCM 39-30-41365Backplane Backplane FusesDIP Switch Settings Power SupplyGround Fault Circuit Interrupter Gfci Disconnect Switch Circuit Breaker/FusesThis page is left blank intentionally Installing the CS7000 Controller Mounting the CS7000 ControllerCS7000 Controller Dimensions of the Front and Bottom Panel Emissions and SusceptibilityMeeting the AC Input Power Requirements Input Power ProtectionWiring GroundingWhite wire internal Active means an input is connected to +24VDC. Inactive Need to wire 24VDC to the output terminals for sourcing Connector Pinout Definitions Tool Connector 26 pin Metal SMC Front ViewRS-232 Connector Front View Connector Front ViewTCM in and OUT Network Connectors Front View Programming the CS7000 with Ethernet CCM Printer/Computer/Diagnostics RS-232 Connector Front ViewProgramming the CS7000 Controller In General Assembly Drawings Replacement PartsCleaning the Enclosure Window Technical InformationContact Information Another countryIndex Index-5-2 39-30-41365 This page left blank intentionally English