Chicago Pneumatic CS7000 manual Servo Amplifier, Gen2 Device Control Module DCM

Chapter 2. Identifying the Components

The TCM has a small four-digit display, a column of nine indicator LEDs, and two potentiometers. The LEDs provide status and condition information about the connected nutrunner. The indicator LEDs are labeled:

•	READY	•	ANGLE HI
•	GOOD	•	ANGLE LOW
•	BAD	•	SPINDLE FAULT
•	PEAK TORQUE HI	•	SERVO FAULT
•	PEAK TORQUE LOW	•	MOTOR ENABLE
	•	BUS VOLTAGE PRESENT

To understand the meaning of these LEDs and potentiometers when they are lit, refer to TCM Related Faults in the Visual Supervisor User s Guide (part number 39-30-34823).

Servo Amplifier

The servo amplifier is a three-phase, brushless DC motor controller that provides electrical power to the nutrunner motor. It receives control signals from the DCM. Based on the state of these inputs, the servo amplifier energizes the motor windings to rotate the motor.

The servo amplifier serves as a closed-loop speed controller. It modulates the motor winding currents in order to maintain a constant motor speed despite changes in load. Additionally, the servo amplifier can stop the motor quickly by way of dynamic and/or 4-quadrant braking. The servo amplifier boards are paired with the DCM board and are housed inside the TCM.

Gen2 Device Control Module (DCM)

A 3V lithium battery is located on the DCM board. You must remove the DCM board from the TCM in order to replace this battery. A generic 3V lithium battery (Duracell DL 2430 or equivalent) can be used. A jumper JP1 located near the back of the TCM can be removed to disconnect the battery from the circuitry.

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December 2005 Page 2-9