Telit Wireless Solutions UC864 manual Thermal Design Guidelines

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UC864-E Hardware User Guide

1vv0300766a Rev.1 - 31/01/08

5.2.2 Thermal Design Guidelines

The thermal design for the power supply heat sink should be done with the following specifications:

Average current consumption during WCDMA transmission @PWR level max:

620mA

Average current consumption during class12 GPRS transmission @PWR level max: 930mA

NOTE: The average consumption during transmissions depends on the power level at which the device is requested to transmit by the network. The average current consumption hence varies significantly.

Considering the very low current during idle, especially if Power Saving function is enabled, it is possible to consider from the thermal point of view that the device absorbs current significantly only during calls.

If we assume that the device stays into transmission for short periods of time (let's say few minutes) and then remains for a quite long time in idle (let's say one hour), then the power supply has always the time to cool down between the calls and the heat sink could be smaller than the calculated one for 930mA maximum RMS current, or even could be the simple chip package (no heat sink).

Moreover in the average network conditions the device is requested to transmit at a lower power level than the maximum and hence the current consumption will be less than the 930mA, being usually around 150mA.

For these reasons the thermal design is rarely a concern and the simple ground plane where the power supply chip is placed can be enough to ensure a good thermal condition and avoid overheating. For the heat generated by the UC864-E, you can consider it to be during transmission 1W max during CSD/VOICE calls and 2W max during class12 GPRS upload.

This generated heat will be mostly conducted to the ground plane under the UC864-E; you must ensure that your application can dissipate it.

In the WCDMA mode, since UC864-E emits RF signals continuously during WCDMA transmission, you should pay special attention on how to dissipate the heat generated.

The current consumption will be up to about 620mA continuously at the maximum TX output power (24dBm). Thus, you should arrange the PCB area as large as possible under UC864-E, which you will mount. You can mount UC864-E on the large ground area of your application board and make many ground vias for heat sink.

The peak current consumption in the GSM mode is higher than that in WCDMA. However, considering the heat sink is more important with WCDMA.

As mentioned before, GSM signal is bursty. Thus, the temperature drift is more insensible than WCDMA. Consequently, if you prescribe the heat dissipation in the WCDMA mode, you don’t need to think more about the GSM mode

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Contents UC864 Hardware User Guide UC864-E Hardware User Guide This document is relating to the following productsContents 10.3 10.411.1 11.2Disclaimer Overview Mechanical Dimensions Length 36.2 mm Width 30 mm Thickness 8mmUC864-E module connections PIN-OUTCmos Reserved 1 UC864-E Antenna connector Pin Signal FunctionHardware Commands Turning on the UC864-E10k Turning OFF the UC864-E Hardware shutdownHardware Unconditional Restart 10k +1.8 Power Supply Power Supply RequirementsUC864-E Hardware User Guide General Design Rules Electrical Design Guidelines1.2 + 12V input Source Power Supply Design Guidelines UC864-E Hardware User Guide Battery Source Power Supply Design Guidelines UC864-E Hardware User Guide Thermal Design Guidelines Power Supply PCB layout Guidelines Antenna Antenna RequirementsAntenna Installation Guidelines Logic level specifications Absolute Maximum Ratings -Not FunctionalOperating Range Interface levels Operating Range Interface levels 1.8V CmosReset signal Serial Ports Absolute Maximum Ratings Not FunctionalSignals of the UC864-E serial port are RS232 level translation UC864-E Hardware User Guide UC864-E Hardware User Guide 5V Uart level translation UC864-E Hardware User Guide USB Port Communication ports combinationsAudio Section Overview GeneralityDefinitions SelectionElectrical Characteristics Input lines microphoneOutput lines speaker EarMT BuffersGeneral Purpose I/O NotLogic level specifications Using a Gpio Pad as Input Using a Gpio Pad as OutputUsing the Alarm Output GPIO6 Using the Buzzer Output GPIO7 Indication of network service availability LED status Device StatusVAUX1 power output Operating Range VAUX1 power supplyRTC Bypass out Mounting UC864-E on your board Debug of the UC864-E in production USB Vbus UsbidConformity Assessment Issues Safety Recommandations Document Change Log Revision Date Changes