Varec 4000 manual Maintenance and Troubleshooting, Battery Replacement

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4000

Maintenance and Troubleshooting

 

 

4 Maintenance and Troubleshooting

4.1Maintenance

The Varec Model 4000 Advanced Technology Transmitter (ATT) is designed and manufactured to provide accurate and reliable operation without a requirement for regularly scheduled maintenance.

Due to the modular construction of the ATT, necessary repairs can be quickly and safely accomplished.

Caution! When performing service or repair of any kind on the ATT, follow all instructions relative to power on/off requirements. It is recommended that all necessary repairs be performed by a factory trained service engineer.

4.2Battery Replacement

The ATT contains a battery module to maintain incremental count information during power outages. The battery shelf life is ten years and active life is 10 days. The ATT monitors the battery voltage and will indicate a low battery status to the host computer. The battery status can also be checked using the Handheld Terminal under the Summary Menu.

The ATT may indicate a low battery condition for several reasons:

A brand new unit is shipped with the battery turned off.

The battery is really low or bad.

Someone has actually turned the battery off from the host computer or via the Handheld Terminal if an extended power outage was anticipated.

The ATT may have automatically turned its battery off. This occurs to preserve the battery if a power outage occurs for more than a 24 hour period.

Using a Handheld Terminal get into the Alter Mode of operation. Check if the battery is really bad by calibrating the level. This turns on the battery circuitry automatically. Perform an Exit and Save and log back in using the Display Mode. The Summary Menu indicates the status of the battery as tested by the ATT.

Caution! Power to the ATT must be off before attempting to replace the battery. Do not apply power to the ATT until battery replacement is complete and all covers have been replaced.

If the battery is still bad, perform the following to replace it:

1.Turn off all power to the ATT and remove the electronics' cover.

2.Locate the two covered batteries marked BT1 and BT2.

3.Slide off the battery cover.

4.Remove by sliding the batteries to the side and not straight out.

5.Replace with new batteries and replace battery cover.

6.Replace the ATT's cover

7.Turn the power to ATT back on.

8.Calibrate the level.

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Contents Installation Operations Manual Page Copyright Disclaimer of Warranties Safety Precaution Definitions Safety Precautions Tank Gauge Transmitter Introduction Tank Gauge Transmitter Glossary Tank Gauge Transmitter Viii Introduction Using This ManualOperation ConfigurationConstruction Installation Part Number Gauge Adapter Kit Mounting the EquipmentATT Wiring WiringWiring Preparation Connecting Input PowerTerminal Block One TB1 Terminal Block Two TB2 Connecting Host CommunicationTypical EIA485 Wiring ATT EIA485 WiringTypical EIA485 System Wiring Typical Mark/Space Field Wiring ATT Mark/Space WiringConnecting the Handheld Terminal Connecting the RTDWiring Completion Installation CheckoutConfiguration Parameters Configuration1200 Hand Held Terminal Function Key DescriptionTerminal Mode Configuration 1200 Hand Held Terminal Terminal Mode OperationMenu Operation Main Menu Description Main MenuSummary Menu Description Summary MenuConfiguration Menu Description Configuration MenuHost Menu Description Host MenuQuick Setup General Configuration Imperial Fractional 1900 Quick Setup DefaultsHost Configuration Imperial Decimal 1900 Quick Setup Defaults 3 0-20 Meter 1900 Quick Setup Defaults 4 0-30 Meter 1900 Quick Setup Defaults Imperial Decimal 1800 Series Transmitter Quick Setup Imperial Fractional 1800 Series Transmitter Quick Setup7 0-20 Meters 1800 Series Transmitter Quick Setup 8 0-30 Meters 1800 Series Transmitter Quick SetupImperial Modbus Quick Setup Defaults Metric Modbus Quick Setup Defaults Maintenance Maintenance and TroubleshootingBattery Replacement ATT Error Status Conditions TroubleshootingError Message Description ATT Status Conditions ATT Configuration Error CheckingStatus Condition Description Host Communication Loopback Tests Model 1200 Error MessagesSpecifications and Physical Characteristics SpecificationsInput Power EnvironmentalLevel Measurement Intrinsic Safety Safety Agency ApprovalsExplosion Proof Agency Acronym RequirementMajor System Assemblies and Components Assembly/Component Part NumberCommunications Order CodesOrder Codes CPU Board Theory of OperationStatus Inputs and Outputs Back-up BatteryAtti Communications Port Host Communications InterfacesTemperature Measurement Encoder Battery BackupHost Communication Function Number Mark/Space Host InterfaceNumber Exception Compatibility with Varec Tank Polling Unit Modbus Support over Mark/Space Host InterfaceTheory of Operation Model 4040 Display Unit ATT Family of ProductsModel 4050 Digital Input/Output Unit Relay SpecificationsDigital Outputs Digital InputsIntroduction Modbus ImplementationImplementation Modbus Implementation Integer Registers Functions and Data FormatsTerm Definition Host Request Integer DataATT Response Character Data Packed Bit Data Coded DataFloating-Point Data Floating-Point RegistersTwo 16-bit Registers Format Floating Point DataOne 32-bit Register Format Status Bit Data Status BitsException Responses Exception Response ReasonLoopback Test Data Out of RangeHardware Implementation Register Number Type Description Integer Register MapRegister Number Sw Ver0-1 Noise Reject Type Status Bit Register Map Floating Point Register MapModbus Implementation 10.1 4000TIFMO Optional Interfaces10.2 4000GEFMO 10.3 4000LJFMO10.6 4000GMFMO 10.5 4000WBFMOAdv Hi Level GlossaryDband TSU Tank Gauge Transmitter 4000 Your official representative Your offical representative