Woods Equipment 1050 manual Safety Rules, Installation, Training, Preparation

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

„Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

„After connecting hoses, check that all control lever positions function as instructed in the Opera- tor's Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

„Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

„If you do not understand any part of this manual and need assistance, see your dealer.

„Know your controls and how to stop engine and attachment quickly in an emergency.

„Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

„Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan-

grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

„Never allow children or untrained persons to operate equipment.

PREPARATION

„Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

„Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

„After connecting hoses, check that all control lever positions function as instructed in the Opera- tor's Manual. Do not put into service until control lever and equipment movements are correct.

„Protective hose sleeves must cover all hydrau- lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

„Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

„Make sure attachment is properly secured, adjusted, and in good operating condition.

„Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

BH1050_SR (Rev. 1/30/2004)

Safety 7

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Contents Backhoe To the Dealer IntroductionLEA EL Instructivo Table of ContentsBuckets Rated Capacity BH1050 SpecificationsIntroduction Backhoe Components General InformationTraining SafetySafety Rules InstallationOperation Transportation MaintenanceStorage Be Careful Safety & Instructional DecalsSafety Operation OperationGeneral Operation Control Handle Operation Position the MachineFill Bucket Start ExcavationTrenching and Excavating Dump and Return CycleTransporting Point Hitch Saf-T-Lok Transport and Swing Lock InstallationCleaning Removing and Storing BackhoePRE-OPERATION Check List Periodically or Before Extended StorageRelief Valve Owner ServiceBucket Tooth Replacement Optional Auxiliary Pump and Hydraulic SystemLubrication Hydraulic Hoses and FittingsProblem Possible Cause Solution TroubleshootingBoom, Dipperstick, Bucket & Stabilizer Cylinders Figure Dealer ServiceHydraulic Cylinder Repair General Hydraulic Repair InformationHydraulic Valve Repair Installing ValvePressure Settings on Shock/Dampening Valves Hydraulic Pump RepairReplacing Shock/Dampening Valves Adjusting System Relief Valve PressureShock / Dampening Pressure Setting Segment ReplacementHydraulic Valve Repair Swing Cylinder Operational Theory Swing Cylinder Cushion OIL Flow & FigureSwing Cylinder Oil Flow Energy Dealer SET-UP Instruction AssemblyAssembly Assembly ProcedureDipperstick & Bucket Assembly Plumbing InstallationAttaching Backhoe to Tractor Saf-T-Lok is a registered trademark of Woods Equipment Saf-T-LokInstallation Top Link and Saf-T-Lok Hitch Installation Seat Installation Safety Chain InstallationDelivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListParts Parts IndexBH1050 Main Frame Assembly Hardware BH1050 Dipperstick & Bucket Assembly 34011 BH1050 Boom Assembly Valve Controls & Hardware BH1050 Console Valve Assembly Check, 2400 psi relief assemblies BH1050 Hoses & Fittings Assembly BH1050 Pump Assembly BH1050 540 RPM Hydraulic Pump BH1050 1000 RPM Hydraulic Pump BH1050 Swing Cylinder QTY Description Part BH1050 Stabilizer CylinderBH1050 Bucket Cylinder BH1050 Boom & Dipperstick Cylinder BH1050 SAF-T-LOKASSEMBLY BH1050 Stabilizer PAD KIT Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005 51861