Woods Equipment 1050 manual Transportation, Maintenance, Storage

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

being trapped should the boom swing control be accidentally activated.

„Do not exceed these PTO speeds:

540 rpm on 6-tooth spline PTO

1000 rpm on 21-tooth spline PTO.

„Always dump spoil at least two feet away from opening.

„Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.

„Be careful when swinging loaded bucket on a hillside. Always dump spoil on uphill side of back- hoe to minimize the possibility of upset.

„Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.

„Do not use backhoe for craning; it is primarily designed for digging. Mechanical failures such as hose rupture will cause a load to drop suddenly.

TRANSPORTATION

„Always engage swing and boom transport locks and attach Slow Moving Vehicle (SMV) sign before transporting backhoe.

„Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

„Never exceed 20 mph during transport.

„Always comply with all state and local lighting and marking requirements.

„Never allow riders on power unit or attachment.

„Do not operate PTO during transport.

„Do not operate or transport on steep slopes.

„A minimum 20% of tractor and equipment weight must be on tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. When attaining the minimum 20% weight on the front wheels, you must not exceed the Roll Over Protection Structure (ROPS) weight certification. Weigh the tractor and equipment. Don not estimate.

„Do not operate or transport equipment while under the influence of alcohol or drugs.

MAINTENANCE

„Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

„Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

„Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

„Adjustment of system relief pressure must be done by a qualified, experienced dealership. Incor- rect adjustment can result in system failures and serious personal injury.

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„Dealer service personnel must perform work that requires engine operation during service.

„Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by oper- ating controls before performing maintenance or service or before disconnecting any hydraulic lines.

„Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

„Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

„Make sure shields and guards are properly installed and in good condition. Replace if damaged.

STORAGE

„Block equipment securely for storage.

„Keep children and bystanders away from stor- age area.

„Refer to Removing and Storing Backhoe in Operation section of backhoe manual.

BH1050_SR (Rev. 1/30/2004)

Safety 9

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Contents Backhoe To the Dealer IntroductionLEA EL Instructivo Table of ContentsBuckets Rated Capacity BH1050 SpecificationsIntroduction Backhoe Components General InformationSafety Rules SafetyInstallation TrainingOperation Maintenance TransportationStorage Be Careful Safety & Instructional DecalsSafety Operation OperationGeneral Operation Control Handle Operation Position the MachineFill Bucket Start ExcavationDump and Return Cycle Trenching and ExcavatingTransporting Cleaning Transport and Swing Lock InstallationRemoving and Storing Backhoe Point Hitch Saf-T-LokPRE-OPERATION Check List Periodically or Before Extended StorageBucket Tooth Replacement Owner ServiceOptional Auxiliary Pump and Hydraulic System Relief ValveLubrication Hydraulic Hoses and FittingsProblem Possible Cause Solution TroubleshootingHydraulic Cylinder Repair Dealer ServiceGeneral Hydraulic Repair Information Boom, Dipperstick, Bucket & Stabilizer Cylinders FigurePressure Settings on Shock/Dampening Valves Installing ValveHydraulic Pump Repair Hydraulic Valve RepairShock / Dampening Pressure Setting Adjusting System Relief Valve PressureSegment Replacement Replacing Shock/Dampening ValvesHydraulic Valve Repair Swing Cylinder Operational Theory Swing Cylinder Cushion OIL Flow & FigureSwing Cylinder Oil Flow Energy Assembly AssemblyAssembly Procedure Dealer SET-UP InstructionDipperstick & Bucket Assembly Plumbing InstallationAttaching Backhoe to Tractor Saf-T-Lok is a registered trademark of Woods Equipment Saf-T-LokInstallation Top Link and Saf-T-Lok Hitch Installation Seat Installation Safety Chain InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListParts Parts IndexBH1050 Main Frame Assembly Hardware BH1050 Dipperstick & Bucket Assembly 34011 BH1050 Boom Assembly Valve Controls & Hardware BH1050 Console Valve Assembly Check, 2400 psi relief assemblies BH1050 Hoses & Fittings Assembly BH1050 Pump Assembly BH1050 540 RPM Hydraulic Pump BH1050 1000 RPM Hydraulic Pump BH1050 Swing Cylinder QTY Description Part BH1050 Stabilizer CylinderBH1050 Bucket Cylinder BH1050 Boom & Dipperstick Cylinder BH1050 SAF-T-LOKASSEMBLY BH1050 Stabilizer PAD KIT Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005 51861