Pioneer 2TM, 3TM manual Maintenance & Repair, Tire Inflation, Drive Lubrication, Batteries

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ActivMedia Robotics

Chapter 8 Maintenance & Repair

Your ActivMedia robot is built to last a lifetime and requires little maintenance.

TIRE INFLATION

Maintain even tire inflation for proper navigation of your Pioneer 3 or 2 robot. We ship with each pneumatic tire inflated to 23 psi. If you change the inflation, remember to adjust the ticksmm and revcount FLASH values.

DRIVE LUBRICATION

Pioneer 3 and 2 drive motors and gearboxes are sealed and self-lubricating, so you need not fuss with grease or oil. An occasional drop or two of oil on the axle bushings between the wheels and the case won’t hurt. And keep the axles clear of carpet or other strings that may wrap around and bind up your robot’s drive.

BATTERIES

Lead-acid batteries like those in your ActivMedia robot last longest when kept fully charged. In fact, severe discharge is harmful to the battery, so be careful not to operate the robot if the battery voltage falls below 11 VDC.

Changing Batteries

CAREFUL!

The Batteries slide in

TERMINALS LAST!

Except for those equipped with the automated docking/charging system, your Pioneer robot has a special battery harness and latched doors for easy access to the onboard batteries. Simply unlatch the rear door, swing it open and locate the one to three onboard batteries inside.

To remove a battery, simply grasp it and pull out. We provide a suction-cup tool to help. Spring-loaded contacts eliminate the need to detach any connecting wires.

Similarly, insert batteries by simply sliding each one into a battery box compartment. Load the batteries so that their weight gets distributed evenly across the platform: Center a single battery and place two batteries one on each side.

Hot-Swapping the Batteries

You may change the batteries on some of your ActivMedia robots without disrupting operation of the onboard systems (except the motors, of course): Either connect the charger, which powers the robot's systems while you change the battery or batteries. Or, if you have two or three batteries, swap each with a freshly charged one individually, so that at least one battery is in place and providing the necessary power.

Charging the Batteries

If you have the standard charger accessory, insert it into a standard 110 or 220 (Europe/South America/Asia) VAC wall power receptacle. (Some users may require a special power adapter.) Locate the round plug at the end of the cable that is attached

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Contents Pioneer H8-Series Operations Manual Page Important Safety Instructions Table of Contents Operating the Aria Demonstration Client Appendix C Optional Components and Attachments partial list IntroductionRobot Package Basic Components all shipmentsNewsgroups User-Supplied Components / System RequirementsAdditional Resources Support WebsiteSupport@activmedia.com SupportPioneer Reference Platform What Is Pioneer?Hitachi H8S-BASED Microcontroller Plus MOTOR-POWER BoardHttp//robots.activmedia.com Client SoftwarePioneer Legacy Supporting SoftwarePioneer 2 and PeopleBot Pioneer 1 and ATActivMedia Robotics Joydrive and Self Test Modes Server ModeMaintenance and Standalone Modes Modes of OperationPhysical Characteristics Specifications & ControlsMotor Stop Button Main ComponentsP3-DX User Control Panel User Control PanelSonar Arrays with Gain Adjustment Body, Nose, and Accessory PanelsMotors, Wheels, and Position Encoders Batteries and PowerRecharging Battery Indicators and Low Voltage ConditionsManual Operation Robot Power and Systems on Manual Operation Robot Power OFFDOCKING/CHARGING System Client-server connection options Radio Controls and AccessoriesComputer Control Panel Onboard PCPC Networking Operating the Onboard PCUPS and Genpowerd Safety Aros Watchdogs Install Aria Preparative AssemblyQuick Start Drive Self-Test Install BatteriesClient-Server Communications Starting UP Client and ServerIpthru Demo Startup OptionsOperating the Aria Demonstration Client Successful ConnectionQuickstart Troubleshooting DisconnectingProper Connections SRIsim OFFJoydrive and Self-Tests Joydrive ModeEngaging SELF-TESTS CLIENT-SERVER Communication Packet Protocols ActivMedia Robotics Operating SystemPacket Checksum Packet ErrorsMultiply by DistConvFactor‡ Server Information PacketsBefore Client Connection Client CommandsP2OS CLIENT-SERVER Connection Closing the Connection-CLOSE Autoconfiguration SYNC2Opening the Servers-OPEN Keeping the Beat-PULSERotation Motion CommandsPlatform Dependent and Independent Variables ActivMedia Robots in MotionInternal coordinate system PID ControlsPolling Sequence and Rate Enable/Disabling SonarPosition Integration Sonar11-15 Reserved Stalls and EmergenciesPacket Processing Accessory Commands and PacketsSerial Port Communications CONFIGpac and Config CommandChanging Baud Rates and Autobauding Encoder Packets HOST-to-AUX Serial TransfersGripper packets TCM2 SoundsHeading Correction Gyro Onboard PCUser I/O Input Output I/OIO packets Bumper and IR I/ODocking/Charging Servers Expansion I/ODOCKING/CHARGING System I/O Digital Port ControlsCharge State Overcharge ~Volts Charge current ID7 Monitoring the Recharge CycleActivMedia Robotics Operating System Simple Aros Updates Updating & Reconfiguring ArosWhere to GET Aros Software Aros Maintenance ModeStarting Aroscf Updating and Reconfiguring ArosInteractive Commands Configuring Aros Operating ParametersChanging Parameters PID Parameters Save Your WorkKeyword 0056 0057 0060 0034 Ticksmm and RevcountBumpers Stallval and StallcountUpdating and Reconfiguring Aros Batteries Maintenance & RepairTire Inflation Drive LubricationAutomated Docking/Charging System Alternative Battery ChargersTightening the AT Drive Belt Removing the Nose Getting InsideFactory Repairs Opening the DeckH8S Microcontroller Power ConnectorAppendix a H8S Ports & ConnectionsUser I/O, Gripper, Docking/Charging Port Serial PortsExpansion I/O Bus OD7Motors, Encoders, and IR Sensors Bumper PortsUser Control Interface Joystick Port Configuration for Current and Temperature Sensing Pioneer 3 and 2-PLUS MOTOR-POWER BoardAppendix B Radio, Auxiliary, and User Power Connectors Controller Power and InterfaceGND IR Signal and PowerAppendix C Radio Modem SettingsConsole mode Serial Ethernet SettingsAppendix D Peer-to-Peer Networking WebpageAppendix E SpecificationsControls and Ports Warranty & Liabilities Columbia Drive Amherst, NH 603