Teledyne 3190 Operational Theory, Introduction, Micro-Fuel Cell Sensor, Principles of Operation

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Trace Oxygen Analyzer

Operational Theory 2

 

 

 

 

 

 

 

 

 

Operational Theory

2.1Introduction

The analyzer is composed of two subsystems:

1.Analysis Unit with Micro-Fuel Cell Sensor

2.Control Unit with Signal Processing, Display and Controls

The Analysis Unit is designed to accept the sample gas and direct it to the sensitive surface of the Micro-Fuel Cell sensor. The Micro-Fuel Cell is an electrochemical galvanic device that translates the amount of oxygen present in the sample into an electrical current.

The Control Unit processes the sensor output and translates it into electrical concentration, range, and alarm outputs, and a trace oxygen meter readout. It contains a microcontroller that manages all signal pro- cessing, input/output, and display functions for the analyzer.

2.2Micro-Fuel Cell Sensor

2.2.1 Principles of Operation

The oxygen sensor used in the Model 3190 is a Micro-Fuel Cell designed and manufactured by TAI. It is a sealed, disposable electrochemi- cal transducer.

The active components of the Micro-Fuel Cell are a cathode, an anode, and the 15 % aqueous KOH electrolyte in which they are immersed. The cell converts the energy from a chemical reaction into an electrical current through an external electrical circuit. Its action is similar to that of a battery.

There is, however, an important difference in the operation of a battery as compared to the Micro-Fuel Cell: In the battery, all reactants are

Teledyne Analytical Instruments

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Contents Teledyne Analytical Instruments Model 3190 SeriesCopyright 1999 Teledyne Analytical Instruments Specific Model Information Contents Appendix MaintenanceTeledyne Analytical Instruments Introduction Main Features of the AnalyzerOverview Trace Oxygen Analyzer IntroductionIntroduction Model Front Panel DescriptionUp Arrow Rear Panel DescriptionRear Panel AC and DC versions Analog OutputsRS-232 Port Introduction Model Teledyne Analytical Instruments Introduction Operational TheoryMicro-Fuel Cell Sensor Trace Oxygen Analyzer Operational TheoryAnatomy of a Micro-Fuel Cell Operational Theory Model+ 2H 2O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsElectronics Signal ProcessingGeneral Block Diagram of the Signal Processing Electronics Trace Oxygen Analyzer Installation InstallationUnpacking the Analyzer Control Unit Installation Installation ModelExternal Probe Installation Location and MountingElectrical Connections Installing the Micro-Fuel Cell / Cell Block OrientationRear Panel Electrical Connectors for AC and DC Units Trace Oxygen Analyzer Installation LO Alarm HI AlarmParameter Setting Sensor FailGas Connections Installation ChecklistInstallation Model Teledyne Analytical Instruments Operation Using the Function and Data EntryTrace Oxygen Analyzer Operation Buttons Setting the Analysis RangesOperation Model Settle Mode Setting the Alarm SetpointsHI Alarm Trace Oxygen Analyzer Operation HI RangeSensor Fail Alarm LO AlarmSelecting a Fixed Range or Autoranging CalibrationDisplaying Percent & PPM on the LED Display ProcedureSetL mode in the LED display Trace Oxygen Analyzer Maintenance MaintenanceAC Powered Units Replacing the FuseMaintenance Model Sensor Installation or ReplacementDC Powered Units When to Replace a SensorRemoving the Micro-Fuel Cell Disconnect the Power Source at the Control UnitExploded View of MFC and Cell Block Installing a Micro-Fuel CellCell Warranty Conditions Disconnect the Power Source from the Control UnitMaintenance Model Teledyne Analytical Instruments Trace Oxygen Analyzer Appendix Appendix SpecificationsAppendix Model Spare Parts ListMiscellaneous Drawing ListAppendix Model Teledyne Analytical Instruments