Teledyne M102E/M501 TRS, Optional Hardware And Software, M102E INSTRUMENT CHASSIS, Rev A1

Page 29
M102E

M102E/M501 TRS

OPTIONAL HARDWARE AND SOFTWARE

(Addendum to M101E Manual - P/N 04740 Rev A)

`

 

 

TO ANALYZER

 

 

 

 

 

 

 

 

 

 

 

FROM

ANALYZER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FROM

CONVERTER

TO

CONVERTER

EXHAUST GAS

OUTLET

PUMP

M102E Table 4-2: IZS Valve Operating States

INSTRUMENT Manual background

CHASSIS Manual background

KICKER EXHAUST

TO PUMP

 

3

Gas Flow in SO2 phase

 

 

 

TRS / SO2

of multigas mode or

 

 

 

MODE

2

1

 

 

 

VALVE

when in SO2

 

 

 

 

 

measurement mode

 

 

 

 

 

 

 

 

 

TRS Æ SO2

CONVERTER OVEN

SO

r

Scrubbe

2

 

M501-TRSManual background

SAMPLE

FILTER

SAMPLE GAS

INLET

3

2

HYDROCARBON

 

SCRUBBER

 

(KICKER)

SAMPLE

 

CHAMBER

 

UV

 

LAMP

 

PMT

ZERO/SPAN

1

VALVE

SAMPLE/CAL

 

VALVE

32

1

EXHAUST TO OUTER LAYER OF KICKER

MANIFOLD

CRITICAL

FLOW

ORIFICE

 

FLOW

SENSOR

IZS

Permeation Tube

SO2 Source

 

 

 

 

 

 

 

 

 

 

 

 

ZERO AIR

 

ZERO AIR INLET

 

 

 

 

SCRUBBER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VACUUM

CRITICAL

FLOW

ORIFICE

SAMPLE

PRESSURE

SENSOR

FLOW / PRESSURE SENSOR PCA

Figure 4-2: Internal Pneumatic Diagram of the M102E with IZS Options Installed.

The following table describes the state of each valve during the analyzer’s various operational modes.

Table 4-2: IZS Valve Operating States

MODE

VALVE

CONDITION

VALVE PORT

 

 

 

CONNECTIONS

 

 

 

 

SAMPLE

Sample/Cal

Open to SAMPLE inlet

3 Æ 2

 

 

 

Zero/Span

Open to ZERO AIR inlet

3 Æ 2

 

 

 

 

 

ZERO CAL

Sample/Cal

Open to zero/span valve

1 Æ 2

 

 

 

Zero/Span

Open to ZERO AIR inlet

3 Æ 2

 

 

 

 

 

SPAN CAL

Sample/Cal

Open to zero/span valve

1 Æ 2

 

 

 

Zero/Span

Open to SPAN GAS inlet

1 Æ 2

 

 

 

 

 

05514 Rev A1

23

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Contents MODEL 501 TRS THERMAL CONVERTER MODEL 102E TOTAL REDUCED SULFUR ANALYZERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage M102E/M501 TRS TABLE OF CONTENTS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev A8. INSTRUMENT MAINTENANCE LIST OF APPENDICES10. TROUBLESHOOTING & REPAIR 9. THEORY OF OPERATIONPREFACE LIST OF FIGURESLIST OF TABLES Page corner of the display any time the instrument is in SETUP mode 1. PREFACE1.1. Reference Numbering convention User Notes2.1. Specifications 2. SPECIFICATIONS, APPROVALS AND WARRANTY2.1.1. M501-TRS Specifications 2.2. EPA Equivalency Designation2.3. CE Mark Compliance 3.1. Unpacking the M102E 3. GETTING STARTED3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses orthe maximum operating temperature specification for the M102E 40C 3.2.1. M501-TRS Ventilation Clearancethat the rack/enclosure itself is adequately ventilated Figure 3-2 M501-TRS Internal Layout 3.3. Internal LayoutsFigure 3-1 M102E Internal Layout Table 3-1 TRS - SO2 Switching Valve Operating Modes 3.4. Internal Pneumatic Flow of the M102E & the M501-TRSM102E INSTRUMENT CHASSIS M501Alarm Output 3.5. Rear Panel Layout for the M102E & M501-TRSFigure 3-4 M102E Rear Panel Layout 5 Amp3.6.1. Electrical Connections 3.6. Initial Setup3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector3.6.2. Pneumatic Connections 3.6.1.2. M501-TRS Alarm Output ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERS102E MODELSPAN GAS The exhaust from the instrument needs to be vented outside theZERO AIR 3.6.2.1. Connections with Internal Valve Options InstalledVENT if input is pressurized Gas Dilution CalibratorVENT Valve Option Option3.7.1. Startup / Warm Up of the M102E 3.7. Initial Operation3.7.2. Functional Check of the M102E Possible Warning Messages at Start-Up3.7.3. Startup / Warm Up of the M501-TRS High Alarm LED Low Alarm LEDProcess Variable Display area3.8. Initial Calibration Page 4.1. Rack Mount Kits Options 20a, 20b, 21, 22 4. OPTIONAL HARDWARE AND SOFTWARE4.2. Calibration Valves Options OPTIONAL HARDWARE AND SOFTWAREZero/Span Valve Operating States Table 4-2 IZS Valve Operating States M102E INSTRUMENT CHASSIS4.3.2. Addendum on CD Part number 4.3. Additional Manuals4.3.1. Printed Manuals P/N 5. M102E OPERATING INSTRUCTIONS 5.1.1. M102E Analog Output SignalsFigure 5-1 Analog Output Connector Key M102E OPERATING INSTRUCTIONS5.1.2. Setting the M102E Gas Measurement Mode 5.2. SETUP - DIAG Using the Diagnostics Functions5.2.1. M102E Analog I/O Configuration Table 5-1 M102E gas Measurement Modes5.2.2. M102E Test Channel Output 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name5.4.1. Control Inputs 5.4. Remote Operation of the AnalyzerCONTROL IN ZERO5 VDC Power Supply 5.4.2. Using the M102E with a Hessen Protocol Network5.4.2.1. M102E Hessen Protocol Gas ID List SPANTable 5-6 Default Hessen Status Bit Assignments 5.4.2.2. Setting Hessen Protocol Status Flags6.1. Basic M501-TRS Controls 6. M501-TRS OPERATING INSTRUCTIONSDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Teledyne Instruments customer serviceTable 6-1 M501-TRS Temperature Controls and Definitions 6.2. To Display The Current TemperatureDO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 6.3. To Manually Adjust the Converter Oven Temperaturehas reached a stable, constant temperature 6.4. Autotune the Temperature Controller6.4.1. Initiating the Autotune Process necessary to repeat the autotune procedure 6.5. M501TRS Alarm Relay Adjustment6.4.2. Aborting the Autotune Process Page USER NOTES 7. CALIBRATION PROCEDURES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage INSTRUMENT MAINTENANCE 8. INSTRUMENT MAINTENANCE8.1.1. Maintaining the SO2 Scrubber 8.1. Additional and Updated Maintenance Procedures8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced 8.1.1.3. Changing the SO2 Scrubber Material 8.1.1.2. Checking the Function of the SO2 ScrubberPage 9.1. Measurement Principle 9. THEORY OF OPERATION9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet FluorescenceSO2 * ⎯⎯→ SO2 + hv330nm SO2 + hv214nm ⎯⎯Ia⎯→ SO2Ia = I0 1 − exp− axSO2 Figure 9-1 UV Absorption in the M102E Reaction CellEquation9-6 F = kSO2kSO2 * ⎯⎯F⎯→ SO2 + hv330nm 9.3. Pneumatic Operation 9.2. The UV Light Path9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas Flow9.4. Electronic Operation PMT HOUSING9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp9.4.1.2. Sample Chamber Heating Circuit 9.4.1.1. Sample ChamberSample Air Housing Outlet O-Ring O-Ring Seal Seal Sample Air9.4.2. M501-TRS electronics 9.4.2.1. Thermal SwitchHEATER P-I-D CONTROLLER9.4.2.2. Temperature Alarms and Alarm Output 10.1.1. Fault Diagnosis with Warning Messages 10. TROUBLESHOOTING & REPAIR10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning Messagesfunctioning 10.1.2. Fault Diagnosis with Test FunctionsTable 10-2 Test Functions - Possible Causes for Out-Of-Range Values 10.3. Other Performance Problems 10.2. M501-TRS Trouble shooting10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.4. Subsystem Checkout10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber 10.5.1. UV Lamp Adjustment and/or Replacement 10.5. Additional Repair ProceduresALWAYS wear UV-Protective, Safety Glasses when working with the UV 10.5.1.1. Adjusting the UV Lamp Peaking the LampLamp Assembly Always grasp the main body of the lampFigure 10-1 Shutter Assembly - Exploded View 10.5.1.2. Replacing the UV LampFigure 10-2 Disassembling the Shutter Assembly 10.5.2. Replacing the UV filter/lensFigure 10-3 PMT Assembly - Exploded View 10.5.3. Replacing the PMT, HVPS or TEC3. Remove the reaction cell assembly 10.5.4. M102E PMT Hardware Calibration FACTORY CAL Figure 10-4 Pre-Amplifier Board Layout 6. Locate the Preamp board see FigureIf a reporting range other than 500 ppb is used in this procedure 10.5.5. Replacing the TRS Converter Heating TubeAdjust the PMT until NORM PMT equals 1280 mV ± 10 mV NORM PMT value of twice the ppb value of the span gas EXAMPLEThe ceramic bobbins at each end of the heater assembly are fragile 10.6. Manually Programming the M501-TRS Temperature ControllerBe Careful element off115V/60Hz with a set value of 1000C 10.6.1. Temperature Controller Primary Menu ParametersTable 10-3 - Temperature Controller - Primary Parameter Settings Table 10-4 - Temperature Controller - Primary Parameter Settings 10.7. Technical AssistanceUser Notes APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O APPENDIX A - Version Specific Software DocumentationAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software DocumentationENTER SETUP PASS SETUPAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLETEST SAMPLEMSG 1,2 CLR 1,3TR2, 112, REPORTED ACAL1SO2, 111, REPORTED DIAG SAMPLE ENTER SETUP PASSFigure A-4 Secondary Setup Menu DIAG Deleted Setup Variables for M102E Software Revision A.2 APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2Table A-2 MEASUREMODEAPPENDIX A-3 Warnings and Test Functions, Revision A.2 setting of STABILFREQ and STABILSAMPLESTable A-4 Warning Messages deleted from M102 Software Revision A.2 Table A-6 Test Functions Deleted from M102 Software Revision A.2Rear board primary MUX analog inputs APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS Trigger Event APPENDIX A-5 M102E iDAS Functions, Revision A.2CTEMPW FunctionAPPENDIX A-5 M102E iDAS Functions, Revision A.2 A-10APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M101E Manual - P/N 04740120 Rev AM102E/M501 TRS M102E/M501 TRS Warranty/Repair Questionnaire Model 102ETELEDYNE INSTRUMENTSM102E/M501 TRS APPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics Addendum to M101E Manual - P/N 04740 Rev AUser Notes APPENDIX D - ELECTRONIC SCHEMATICSM102E/M501 TRS 05518 Rev A
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