Teledyne 102E manual

Contents MODEL 102E TOTAL REDUCED SULFUR ANALYZER MODEL 501 TRS THERMAL CONVERTERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage TABLE OF CONTENTS M102E/M501 TRS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev ALIST OF APPENDICES 8. INSTRUMENT MAINTENANCE10. TROUBLESHOOTING & REPAIR 9. THEORY OF OPERATIONLIST OF FIGURES LIST OF TABLESPREFACE Page 1. PREFACE corner of the display any time the instrument is in SETUP modeUser Notes 1.1. Reference Numbering convention2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications2.1.1. M501-TRS Specifications 2.2. EPA Equivalency Designation2.3. CE Mark Compliance 3. GETTING STARTED 3.1. Unpacking the M102E3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses or3.2.1. M501-TRS Ventilation Clearance that the rack/enclosure itself is adequately ventilatedthe maximum operating temperature specification for the M102E 40C 3.3. Internal Layouts Figure 3-1 M102E Internal LayoutFigure 3-2 M501-TRS Internal Layout 3.4. Internal Pneumatic Flow of the M102E & the M501-TRS Table 3-1 TRS - SO2 Switching Valve Operating ModesM102E INSTRUMENT CHASSIS M5013.5. Rear Panel Layout for the M102E & M501-TRS Alarm OutputFigure 3-4 M102E Rear Panel Layout 5 Amp3.6. Initial Setup 3.6.1. Electrical Connections3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector3.6.1.2. M501-TRS Alarm Output Connections 3.6.2. Pneumatic ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERSMODEL 102EThe exhaust from the instrument needs to be vented outside the SPAN GAS3.6.2.1. Connections with Internal Valve Options Installed ZERO AIRGas Dilution Calibrator VENTVENT if input is pressurized Option Valve Option3.7. Initial Operation 3.7.1. Startup / Warm Up of the M102E3.7.2. Functional Check of the M102E Possible Warning Messages at Start-UpHigh Alarm LED Low Alarm LED 3.7.3. Startup / Warm Up of the M501-TRSProcess Variable Display area3.8. Initial Calibration Page 4. OPTIONAL HARDWARE AND SOFTWARE 4.1. Rack Mount Kits Options 20a, 20b, 21, 224.2. Calibration Valves Options OPTIONAL HARDWARE AND SOFTWAREZero/Span Valve Operating States M102E INSTRUMENT CHASSIS Table 4-2 IZS Valve Operating States4.3. Additional Manuals 4.3.1. Printed Manuals P/N4.3.2. Addendum on CD Part number 5.1.1. M102E Analog Output Signals 5. M102E OPERATING INSTRUCTIONSFigure 5-1 Analog Output Connector Key M102E OPERATING INSTRUCTIONS5.2. SETUP - DIAG Using the Diagnostics Functions 5.1.2. Setting the M102E Gas Measurement Mode5.2.1. M102E Analog I/O Configuration Table 5-1 M102E gas Measurement Modes5.3. SETUP - COMM Setting Up the M102E’s Communication Ports 5.2.2. M102E Test Channel Output5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name5.4. Remote Operation of the Analyzer 5.4.1. Control InputsCONTROL IN ZERO5.4.2. Using the M102E with a Hessen Protocol Network 5 VDC Power Supply5.4.2.1. M102E Hessen Protocol Gas ID List SPAN5.4.2.2. Setting Hessen Protocol Status Flags Table 5-6 Default Hessen Status Bit Assignments6. M501-TRS OPERATING INSTRUCTIONS 6.1. Basic M501-TRS ControlsDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Teledyne Instruments customer service6.2. To Display The Current Temperature Table 6-1 M501-TRS Temperature Controls and Definitions6.3. To Manually Adjust the Converter Oven Temperature DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC6.4. Autotune the Temperature Controller 6.4.1. Initiating the Autotune Processhas reached a stable, constant temperature 6.5. M501TRS Alarm Relay Adjustment 6.4.2. Aborting the Autotune Processnecessary to repeat the autotune procedure Page 7. CALIBRATION PROCEDURES USER NOTES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage 8. INSTRUMENT MAINTENANCE INSTRUMENT MAINTENANCE8.1. Additional and Updated Maintenance Procedures 8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced8.1.1. Maintaining the SO2 Scrubber 8.1.1.2. Checking the Function of the SO2 Scrubber 8.1.1.3. Changing the SO2 Scrubber MaterialPage 9. THEORY OF OPERATION 9.1. Measurement Principle9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet FluorescenceSO2 + hv214nm ⎯⎯Ia⎯→ SO2 SO2 * ⎯⎯→ SO2 + hv330nmIa = I0 1 − exp− axSO2 Figure 9-1 UV Absorption in the M102E Reaction CellF = kSO2 kSO2 * ⎯⎯F⎯→ SO2 + hv330nmEquation9-6 9.2. The UV Light Path 9.3. Pneumatic Operation9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas FlowPMT HOUSING 9.4. Electronic Operation9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp9.4.1.1. Sample Chamber 9.4.1.2. Sample Chamber Heating CircuitSample Air Housing Outlet O-Ring O-Ring Seal Seal Sample Air9.4.2.1. Thermal Switch 9.4.2. M501-TRS electronicsHEATER P-I-D CONTROLLER9.4.2.2. Temperature Alarms and Alarm Output 10. TROUBLESHOOTING & REPAIR 10.1.1. Fault Diagnosis with Warning Messages10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning Messages10.1.2. Fault Diagnosis with Test Functions Table 10-2 Test Functions - Possible Causes for Out-Of-Range Valuesfunctioning 10.2. M501-TRS Trouble shooting 10.3. Other Performance Problems10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise10.4. Subsystem Checkout 10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.5. Additional Repair Procedures 10.5.1. UV Lamp Adjustment and/or Replacement10.5.1.1. Adjusting the UV Lamp Peaking the Lamp ALWAYS wear UV-Protective, Safety Glasses when working with the UVLamp Assembly Always grasp the main body of the lamp10.5.1.2. Replacing the UV Lamp Figure 10-1 Shutter Assembly - Exploded View10.5.2. Replacing the UV filter/lens Figure 10-2 Disassembling the Shutter Assembly10.5.3. Replacing the PMT, HVPS or TEC Figure 10-3 PMT Assembly - Exploded View3. Remove the reaction cell assembly 10.5.4. M102E PMT Hardware Calibration FACTORY CAL 6. Locate the Preamp board see Figure Figure 10-4 Pre-Amplifier Board Layout10.5.5. Replacing the TRS Converter Heating Tube If a reporting range other than 500 ppb is used in this procedureAdjust the PMT until NORM PMT equals 1280 mV ± 10 mV NORM PMT value of twice the ppb value of the span gas EXAMPLE10.6. Manually Programming the M501-TRS Temperature Controller The ceramic bobbins at each end of the heater assembly are fragileBe Careful element off10.6.1. Temperature Controller Primary Menu Parameters 115V/60Hz with a set value of 1000CTable 10-3 - Temperature Controller - Primary Parameter Settings 10.7. Technical Assistance Table 10-4 - Temperature Controller - Primary Parameter SettingsTROUBLESHOOTING & REPAIR APPENDIX A - Version Specific Software Documentation APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/OAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software DocumentationSETUP ENTER SETUP PASSAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLESAMPLE TESTMSG 1,2 CLR 1,3ACAL1 SO2, 111, REPORTEDTR2, 112, REPORTED SAMPLE ENTER SETUP PASS Figure A-4 Secondary Setup Menu DIAGDIAG APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2 Deleted Setup Variables for M102E Software Revision A.2Table A-2 MEASUREMODEsetting of STABILFREQ and STABILSAMPLES APPENDIX A-3 Warnings and Test Functions, Revision A.2Table A-4 Warning Messages deleted from M102 Software Revision A.2 Table A-6 Test Functions Deleted from M102 Software Revision A.2APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRSRear board primary MUX analog inputs APPENDIX A-5 M102E iDAS Functions, Revision A.2 Trigger EventCTEMPW FunctionA-10 APPENDIX A-5 M102E iDAS Functions, Revision A.2APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M101E Manual - P/N 04740120 Rev AAPPENDIX B - M102E Spare Parts List Warranty/Repair Questionnaire Model 102E M102E/M501 TRSTELEDYNE INSTRUMENTSWarranty/Repair Questionnaire Model 102E APPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics Addendum to M101E Manual - P/N 04740 Rev AAPPENDIX D - ELECTRONIC SCHEMATICS User NotesM102E/M501 TRS 05518 Rev A