American Dryer Corp AD-310 Phase 7 service manual With a Flame

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4.Troubleshooting and System Detailed Diagnosis For ADC Direct Spark Ignition (DSI) Module P/N 128973

When the dryer calls for heat, 24 VAC from the step down transformer is applied to the “TH” and “GND” terminals of the DSI module. The DSI module light emitting diode (L.E.D.) indicator will LIGHT “RED” (for up to approximately 1.5-seconds [prepurge]) then the L.E.D. indicator will LIGHT “GREEN”; the gas valve will be energized, and the spark burst will be evident (on) for approximately 8-seconds at the tip of the electrode flame-probe assembly. The flame should now be established and confirmed. If a flame is not sensed and confirmed by the ignitor/flame-probe sensor after the approximate 8-seconds spark burst, the DSI module will go into the “LOCKOUT” mode and the L.E.D. will LIGHT “RED” CONTINUOUSLY. THERE ARE NO RETRIES. “Burner Ignition Control Fault” will display. To clear this fault press the “CLEAR/STOP” key.

If a flame has been established and confirmed and then lost, the DSI module L.E.D. indicator will continue to LIGHT “GREEN” and immediately a spark will be evident (on) for approximately 8-seconds. The flame should now be established and confirmed. If a flame is not sensed and confirmed by the ignitor/flame- probe sensor after the approximate 8-seconds spark burst, the DSI module will go into the “LOCKOUT” mode and the L.E.D. will LIGHT “RED” CONTINUOUSLY. THERE ARE NO RETRIES.

a. System Diagnosis

1) Gas Pressure

A gas pressure test should be taken at the gas valve pressure tap provided on every gas valve to assure that the water column (W.C.) pressure is correct and consistent.

There are two (2) types of devices commonly used to measure water column pressure. They are the spring and mechanical type gauges and the water column test gauge (manometers). The use of the spring and mechanical type gauges is not recommended because they are not always accurate. The preferred type of gauge is the manometer because it is a simple device to use and is highly accurate. A manometer is simply a glass or transparent plastic tube with a scale graduated in inches. When it is filled with water and pressure is applied, the water in the inner tube lowers, showing the exact water column pressure in inches.

WARNING: Test ALL connections for leaks by brushing on a soapy water solution.

WARNING: NEVER TEST FOR LEAKS

WITH A FLAME!!!

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Contents AD-310 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement AD-310 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningAT 80 PSI 5.51 Bars Every 3 Months LubricationDays After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Modules 225º F 107º C Thermostat Redundant Gas Valve First Visual Check Second Visual Check Third Visual Check Manometer Troubleshooting the Direct Spark Ignition DSI SystemPage Page Page First Visual Check Second Visual Check Third Visual Check With a Flame DSI Ignitor/Flame-Probe Assembly Adjustments Page Flash Green Continuously Page With a Flame DSI Ignitor/Flame-Probe Assembly Adjustments Page Light RED Continuously Page Made of Brass and can be Easily Damaged Createapotentialsafety HazardGeneral Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description MAN3488 Page Supplies Before Servicing the Dryer Page Page Tilting System Description Page Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Regulator Operation FILTER/REGULATOR AssemblyDoor Systems Manual Doors Automatic Doors Page Page Page Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Page ºC + ºC + ºK Page Page Page Page Page Page Tumbler/Drum SECTION. Serious Injury can Result Tumbler/Drum SECTION. Serious Injury can Result Basket Tumbler Drive System Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Inputs RED Outputs Green Fdrc RED L.E.D Lint RED L.E.D 100 101 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC 450049 1- 09/14/00-25
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