Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-220SSVU operation manual Operation And Parts Manual, PARTS LIST NO. M4870300024A

Models: DCA-220SSVU

1 86

Download 86 pages 53.52 Kb

Page 1

Image 1

OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-220SSVU

60 Hz GENERATOR

PARTS LIST NO. M4870300024A

Revision #1 (01/20/06)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

Page 1

Image 1

Multiquip operation manual Operation And Parts Manual, PARTS LIST NO. M4870300024A, MODEL DCA-220SSVU, Hz GENERATOR

Contents

OPERATION AND PARTS MANUAL PARTS LIST NO. M4870300024AMODEL DCA-220SSVU WHISPERWATTTM SERIESPage NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT WARRANTYDEPARTMENTSpecification and part TABLE OF CONTENTSCOMPONENT DRAWINGS NOTEnumber are subject to change without noticeWhen ordering parts PARTS ORDERING PROCEDURESplease supply the following information Here’s how to get helpTable 1. Generator Specifications DCA-220SSVU— SPECIFICATIONSTable 2. Engine Specifications PhaseFigure 1. Dimensions DCA-220SSVU— DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension ft. mmHAZARD SYMBOLS DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorWARNING - ROTATING PARTS DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSDCA-220SSVU— RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DCA-220SSVU— RULES FOR SAFE OPERATION Electrical SafetyGenerator Grounding DANGER - ELECTROCUTION HAZARDSBattery Safety Maintenance SafetyDANGER - EXPLOSION HAZARDS DCA-220SSVU— RULES FOR SAFE OPERATIONEmergencies Towing &Transporting SafetyDCA-220SSVU— RULES FOR SAFE OPERATION Figure 2. Generator Decals DCA-220SSVU— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-220SSVU- GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-220SSVU— INSTALLATIONOutdoor Installation DCA-220SSVU— INSTALLATIONIndoor Installation CAUTION - EXHAUST HAZARDGenerator DCA-220SSVU— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 5. Major Components DCA-220SSVU— MAJOR COMPONENTSOutput Terminal Panel Assembly Output Receptacles AssemblyNOTE PAGE Figure 6. Generator Control Panel DCA-220SSVU— GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-220SSVU— ENGINE OPERATING PANEL11.Auto On/Off Engine Controller MPEC – DCA-220SSVU— ENGINE OPERATING PANELFigure 8. Output Terminal Panel Output Terminal FamiliarizationOutput Terminal Panel Figure 9. G.F.C.I. Receptacle 100VAC GFCI ReceptaclesFigure 11. Voltage Regulator Control Knob Figure 10. 120/240V Twist-LockFigure 13. Connecting Loads Connecting LoadsOver Current Relay Figure 14. Over Current RelayTable 5. Power Factor By Load Single Phase LoadThree Phase Load DCA-220SSVU— LOAD APPLICATIONTable 9. Generator Ampere Ratings ⎯ 3∅ DCA-220SSVU- GENERATOR OUTPUTSGenerator OutputVoltages Voltage Change-OverBoardChange-OverSwitch How to Read the Output Terminal GaugeDCA-220SSVU— GENERATOR OUTPUTS/ GAUGE READING Maximum AmpsUVWO Terminal Output Voltages DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS3Ø-240VUVWO Terminal Output Voltages 1Ø-240VUVWO Terminal Output Voltages3Ø-480VUVWO Terminal Output Voltages DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS1Ø-480VUVWO Terminal Output Voltages 1Ø-277VUVWO Terminal Output VoltagesCircuit Breakers DCA-220SSVU- PRE-SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-220SSVU— PRE-SETUPWARNING - RESPIRATORY HAZARDS Figure 33. Fueling the GeneratorAir Cleaner Cleaning the RadiatorTable 12. Coolant Capacity Operation FreezingWeatherBattery Cable Installation BatteryFigure 37. Battery Connections CAUTION - BATTERY SERVICING SAFETYFigure 41. Engine Speed Switch Low DCA-220SSVU— GENERATOR START-UPPROCEDURE MANUALFigure 42. MPEC Control Switch Manual Position Figure 43. Engine Speed Switch HighFigure 47.Voltage Adjust Control Knob Figure 50. Coolant Temperature GaugeFigure 45. Frequency Meter Hz Figure 46. VoltmeterFigure 54. Engine Speed Switch High CAUTION - BACKUP GENERATOR USEFigure 55. MPEC Control Switch AUTO WARNING - AUTO MODE MAINTENANCENormal Shutdown Procedure DCA-220SSVU— GENERATOR SHUT-DOWNPROCEDURESFigure 56. Engine Speed Switch Low Emergency Shutdown ProcedureTABLE 14. INSPECTION/MAINTENANCE DCA-220SSVU— MAINTENANCEAir Cleaner with Dust Indicator Service DailyAir Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSVU- MAINTENANCETrailer Maintenance DCA-220SSVU —TRAILERMAINTENANCEBrake Adjustment DCA-220SSVU —TRAILERMAINTENANCEBrakes Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements DCA-220SSVU —TRAILERMAINTENANCEFigure 61. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-220SSVU —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-220SSVU— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-220SSVU— ENGINEWIRING DIAGRAMTABLE 19. GENERATOR TROUBLESHOOTING DCA-220SSVU —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC DCA-220SSVU —TROUBLESHOOTINGENGINE CONTROLLERSYMPTOM POSSIBLE PROBLEMPART NO. Column NO. ColumnQTY. Column REMARKS ColumnPart number on this Suggested Spare Parts list DCA-220SSVU— SUGGESTED SPARE PARTSDescription GENERATOR ASSY DCA-220SSVU— GENERATOR ASSYPART NAME PART NOREMARKS DCA-220SSVU— GENERATOR ASSYDCA-220SSVU— GENERATOR ASSY. CONT PART NO DCA-220SSVU— GENERATOR ASSY. CONTPART NAME 0012110065CONTROL PANEL ASSY DCA-220SSVU—CONTROL PANEL ASSYPART NAME DCA-220SSVU—CONTROL PANEL ASSYREMARKS CONTROL BOX ASSY DCA-220SSVU—CONTROL BOX ASSYCONTROL BOX ASSY DCA-220SSVU—CONTROL BOX ASSYPART NO PART NAMECONTROL BOX ASSY. CONT DCA-220SSVU—CONTROL BOX ASSY. CONTCONTROL BOX ASSY. CONT DCA-220SSVU—CONTROL BOX ASSY. CONTPART NO PART NAMEENGINE AND RADIATOR ASSY DCA-220SSVU—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA-220SSVU—ENGINE AND RADIATOR ASSYPART NO PART NAMEDCA-220SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY DCA-220SSVU—ENGINE AND RADIATOR ASSYPART NO PART NAMEOUTPUT TERMINAL ASSY DCA-220SSVU—OUTPUTTERMINAL ASSYPART NO DCA-220SSVU—OUTPUTTERMINAL ASSYPART NAME M4230700003BATTERY ASSY DCA-220SSVU-BATTERY ASSYBATTERY ASSY DCA-220SSVU-BATTERY ASSYPART NO PART NAMEMUFFLER ASSY DCA-220SSVU—MUFFLER ASSYMUFFLER ASSY DCA-220SSVU—MUFFLER ASSYPART NO PART NAMEFUEL TANK ASSY DCA-220SSVU—FUELTANK ASSYFUEL TANK ASSY DCA-220SSVU—FUELTANK ASSYPART NO PART NAMEENCLOSURE ASSY DCA-220SSVU—ENCLOSURE ASSYENCLOSURE ASSY DCA-220SSVU—ENCLOSURE ASSYPART NO PART NAMEENCLOSURE ASSY. CONT DCA-220SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT DCA-220SSVU—ENCLOSURE ASSY. CONTPART NO PART NAMERUBBER SEALS ASSY DCA-220SSVU—RUBBER SEALS ASSYPART NO DCA-220SSVU—RUBBER SEALS ASSYPART NAME 0229201300NAMEPLATE AND DECALS ASSY DCA-220SSVU-NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY DCA-220SSVU—NAMEPLATE AND DECALS ASSYPART NO PART NAMESPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTS2.ToobtainaReturnMaterialAuthorization Effective:October 1,NOTE PAGE NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT WARRANTYDEPARTMENT