Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-220SSVU operation manual

Models: DCA-220SSVU

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PAGE 2 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)

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Contents

MODEL DCA-220SSVU PARTS LIST NO. M4870300024AOPERATION AND PARTS MANUAL WHISPERWATTTM SERIESPage SERVICE DEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING WARRANTYDEPARTMENTCOMPONENT DRAWINGS TABLE OF CONTENTSSpecification and part NOTEnumber are subject to change without noticeplease supply the following information PARTS ORDERING PROCEDURESWhen ordering parts Here’s how to get helpTable 2. Engine Specifications DCA-220SSVU— SPECIFICATIONSTable 1. Generator Specifications PhaseTABLE 3. DIMENSIONS DCA-220SSVU— DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions Dimension ft. mmSAFETY MESSAGE ALERT SYMBOLS DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Whisperwatt GeneratorCAUTION - ACCIDENTAL STARTING DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEEDCONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-220SSVU— RULES FOR SAFE OPERATION Generator Grounding Electrical SafetyDCA-220SSVU— RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDSDANGER - EXPLOSION HAZARDS Maintenance SafetyBattery Safety DCA-220SSVU— RULES FOR SAFE OPERATIONDCA-220SSVU— RULES FOR SAFE OPERATION Towing &Transporting SafetyEmergencies DCA-220SSVU— GENERATOR DECALS Figure 2. Generator DecalsDCA-220SSVU- GENERATOR DECALS Figure 3. Generator Decals Cont inuedDCA-220SSVU— INSTALLATION Figure 4.Typical Generator Grounding ApplicationIndoor Installation DCA-220SSVU— INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDEngine Operating Panel DCA-220SSVU— GENERAL INFORMATIONGenerator Generator Control PanelOutput Terminal Panel Assembly DCA-220SSVU— MAJOR COMPONENTSFigure 5. Major Components Output Receptacles AssemblyNOTE PAGE DCA-220SSVU— GENERATOR CONTROL PANEL Figure 6. Generator Control PanelDCA-220SSVU— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-220SSVU— ENGINE OPERATING PANEL 11.Auto On/Off Engine Controller MPEC –Output Terminal Panel Output Terminal FamiliarizationFigure 8. Output Terminal Panel Figure 11. Voltage Regulator Control Knob 100VAC GFCI ReceptaclesFigure 9. G.F.C.I. Receptacle Figure 10. 120/240V Twist-LockOver Current Relay Connecting LoadsFigure 13. Connecting Loads Figure 14. Over Current RelayThree Phase Load Single Phase LoadTable 5. Power Factor By Load DCA-220SSVU— LOAD APPLICATIONGenerator OutputVoltages DCA-220SSVU- GENERATOR OUTPUTSTable 9. Generator Ampere Ratings ⎯ 3∅ Voltage Change-OverBoardDCA-220SSVU— GENERATOR OUTPUTS/ GAUGE READING How to Read the Output Terminal GaugeChange-OverSwitch Maximum Amps3Ø-240VUVWO Terminal Output Voltages DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 1Ø-240VUVWO Terminal Output Voltages1Ø-480VUVWO Terminal Output Voltages DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480VUVWO Terminal Output Voltages 1Ø-277VUVWO Terminal Output VoltagesLubrication Oil DCA-220SSVU- PRE-SETUPCircuit Breakers Fuel CheckWARNING - RESPIRATORY HAZARDS DCA-220SSVU— PRE-SETUPRefueling Procedure Figure 33. Fueling the GeneratorTable 12. Coolant Capacity Cleaning the RadiatorAir Cleaner Operation FreezingWeatherFigure 37. Battery Connections BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYFigure 42. MPEC Control Switch Manual Position DCA-220SSVU— GENERATOR START-UPPROCEDURE MANUALFigure 41. Engine Speed Switch Low Figure 43. Engine Speed Switch HighFigure 45. Frequency Meter Hz Figure 50. Coolant Temperature GaugeFigure 47.Voltage Adjust Control Knob Figure 46. VoltmeterFigure 55. MPEC Control Switch AUTO CAUTION - BACKUP GENERATOR USEFigure 54. Engine Speed Switch High WARNING - AUTO MODE MAINTENANCEFigure 56. Engine Speed Switch Low DCA-220SSVU— GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-220SSVU— MAINTENANCETABLE 14. INSPECTION/MAINTENANCE Service DailyCheck Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-220SSVU- MAINTENANCE To ensure adequate startingDCA-220SSVU —TRAILERMAINTENANCE Trailer MaintenanceBrakes DCA-220SSVU —TRAILERMAINTENANCEBrake Adjustment Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD SuspensionFigure 61. Wheel Lug Nuts Tightening Sequence DCA-220SSVU —TRAILERMAINTENANCELug Nut Torque Requirements Table 18. Tire Torque RequirementsDCA-220SSVU —TRAILERWIRINGDIAGRAM Figure 62. Trailer/Towing Vehicle Wiring DiagramDCA-220SSVU— GENERATORWIRING DIAGRAM Figure 63. Generator Wiring DiagramDCA-220SSVU— ENGINEWIRING DIAGRAM Figure 64. Engine Wiring DiagramSYMPTOM DCA-220SSVU —TROUBLESHOOTINGGENERATORTABLE 19. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-220SSVU —TROUBLESHOOTINGENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC POSSIBLE PROBLEMQTY. Column NO. ColumnPART NO. Column REMARKS ColumnDescription DCA-220SSVU— SUGGESTED SPARE PARTSPart number on this Suggested Spare Parts list DCA-220SSVU— GENERATOR ASSY GENERATOR ASSYREMARKS PART NOPART NAME DCA-220SSVU— GENERATOR ASSYDCA-220SSVU— GENERATOR ASSY. CONT PART NAME DCA-220SSVU— GENERATOR ASSY. CONTPART NO 0012110065DCA-220SSVU—CONTROL PANEL ASSY CONTROL PANEL ASSYREMARKS DCA-220SSVU—CONTROL PANEL ASSYPART NAME DCA-220SSVU—CONTROL BOX ASSY CONTROL BOX ASSYPART NO DCA-220SSVU—CONTROL BOX ASSYCONTROL BOX ASSY PART NAMEDCA-220SSVU—CONTROL BOX ASSY. CONT CONTROL BOX ASSY. CONTPART NO DCA-220SSVU—CONTROL BOX ASSY. CONTCONTROL BOX ASSY. CONT PART NAMEDCA-220SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO DCA-220SSVU—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NAMEDCA-220SSVU—ENGINE AND RADIATOR ASSY PART NO DCA-220SSVU—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NAMEDCA-220SSVU—OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYPART NAME DCA-220SSVU—OUTPUTTERMINAL ASSYPART NO M4230700003DCA-220SSVU-BATTERY ASSY BATTERY ASSYPART NO DCA-220SSVU-BATTERY ASSYBATTERY ASSY PART NAMEDCA-220SSVU—MUFFLER ASSY MUFFLER ASSYPART NO DCA-220SSVU—MUFFLER ASSYMUFFLER ASSY PART NAMEDCA-220SSVU—FUELTANK ASSY FUEL TANK ASSYPART NO DCA-220SSVU—FUELTANK ASSYFUEL TANK ASSY PART NAMEDCA-220SSVU—ENCLOSURE ASSY ENCLOSURE ASSYPART NO DCA-220SSVU—ENCLOSURE ASSYENCLOSURE ASSY PART NAMEDCA-220SSVU—ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTPART NO DCA-220SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT PART NAMEDCA-220SSVU—RUBBER SEALS ASSY RUBBER SEALS ASSYPART NAME DCA-220SSVU—RUBBER SEALS ASSYPART NO 0229201300DCA-220SSVU-NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYPART NO DCA-220SSVU—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NAME2.ToobtainaReturnMaterialAuthorization TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE Effective:October 1,NOTE PAGE SERVICE DEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING WARRANTYDEPARTMENT