Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-220SSVU-BATTERY ASSY, Battery Assy, Part No, Part Name

Models: DCA-220SSVU

1 86

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DCA-220SSVU— BATTERY ASSY.

BATTERY ASSY.
NO.	PART NO.	PART NAME	QTY.	REMARKS
1	0602220196	BATTERY	2
2	M9310500404	BATTERY SHEET	2
3	M9103000504	BATTERY BAND	2
4	0602220921	BATTERY BOLT SET	4
5	0040006000	SPRING WASHER	4
6	M4346900114	BATTERY CABLE	1
7	M4346400314	BATTERY CABLE	1
8	M4346900014	BATTERY CABLE	1

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 71

Page 71

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Multiquip operation manual DCA-220SSVU-BATTERY ASSY, Battery Assy, Part No, Part Name

Contents

WHISPERWATTTM SERIES PARTS LIST NO. M4870300024AOPERATION AND PARTS MANUAL MODEL DCA-220SSVUPage WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENTNOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSHere’s how to get help PARTS ORDERING PROCEDURESWhen ordering parts please supply the following informationPhase DCA-220SSVU— SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDimension ft. mm DCA-220SSVU— DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions TABLE 3. DIMENSIONSWhisperwatt Generator DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDANGER - READTHIS MANUAL General SafetyDCA-220SSVU— RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-220SSVU— RULES FOR SAFE OPERATION Generator GroundingDCA-220SSVU— RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSDCA-220SSVU— RULES FOR SAFE OPERATION Towing &Transporting SafetyEmergencies Figure 2. Generator Decals DCA-220SSVU— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-220SSVU- GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-220SSVU— INSTALLATIONCAUTION - EXHAUST HAZARD DCA-220SSVU— INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-220SSVU— GENERAL INFORMATIONGenerator Engine Operating PanelOutput Receptacles Assembly DCA-220SSVU— MAJOR COMPONENTSFigure 5. Major Components Output Terminal Panel AssemblyNOTE PAGE Figure 6. Generator Control Panel DCA-220SSVU— GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-220SSVU— ENGINE OPERATING PANEL11.Auto On/Off Engine Controller MPEC – DCA-220SSVU— ENGINE OPERATING PANELOutput Terminal Panel Output Terminal FamiliarizationFigure 8. Output Terminal Panel Figure 10. 120/240V Twist-Lock 100VAC GFCI ReceptaclesFigure 9. G.F.C.I. Receptacle Figure 11. Voltage Regulator Control KnobFigure 14. Over Current Relay Connecting LoadsFigure 13. Connecting Loads Over Current RelayDCA-220SSVU— LOAD APPLICATION Single Phase LoadTable 5. Power Factor By Load Three Phase LoadVoltage Change-OverBoard DCA-220SSVU- GENERATOR OUTPUTSTable 9. Generator Ampere Ratings ⎯ 3∅ Generator OutputVoltagesMaximum Amps How to Read the Output Terminal GaugeChange-OverSwitch DCA-220SSVU— GENERATOR OUTPUTS/ GAUGE READING1Ø-240VUVWO Terminal Output Voltages DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 3Ø-240VUVWO Terminal Output Voltages1Ø-277VUVWO Terminal Output Voltages DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480VUVWO Terminal Output Voltages 1Ø-480VUVWO Terminal Output VoltagesFuel Check DCA-220SSVU- PRE-SETUPCircuit Breakers Lubrication OilFigure 33. Fueling the Generator DCA-220SSVU— PRE-SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSOperation FreezingWeather Cleaning the RadiatorAir Cleaner Table 12. Coolant CapacityCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation Figure 37. Battery ConnectionsFigure 43. Engine Speed Switch High DCA-220SSVU— GENERATOR START-UPPROCEDURE MANUALFigure 41. Engine Speed Switch Low Figure 42. MPEC Control Switch Manual PositionFigure 46. Voltmeter Figure 50. Coolant Temperature GaugeFigure 47.Voltage Adjust Control Knob Figure 45. Frequency Meter HzWARNING - AUTO MODE MAINTENANCE CAUTION - BACKUP GENERATOR USEFigure 54. Engine Speed Switch High Figure 55. MPEC Control Switch AUTOEmergency Shutdown Procedure DCA-220SSVU— GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Figure 56. Engine Speed Switch LowService Daily DCA-220SSVU— MAINTENANCETABLE 14. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-220SSVU- MAINTENANCETrailer Maintenance DCA-220SSVU —TRAILERMAINTENANCEHydraulic Surge Brakes DCA-220SSVU —TRAILERMAINTENANCEBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationTable 18. Tire Torque Requirements DCA-220SSVU —TRAILERMAINTENANCELug Nut Torque Requirements Figure 61. Wheel Lug Nuts Tightening SequenceFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-220SSVU —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-220SSVU— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-220SSVU— ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-220SSVU —TROUBLESHOOTINGGENERATORTABLE 19. GENERATOR TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-220SSVU —TROUBLESHOOTINGENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOMREMARKS Column NO. ColumnPART NO. Column QTY. ColumnDescription DCA-220SSVU— SUGGESTED SPARE PARTSPart number on this Suggested Spare Parts list GENERATOR ASSY DCA-220SSVU— GENERATOR ASSYDCA-220SSVU— GENERATOR ASSY PART NOPART NAME REMARKSDCA-220SSVU— GENERATOR ASSY. CONT 0012110065 DCA-220SSVU— GENERATOR ASSY. CONTPART NO PART NAMECONTROL PANEL ASSY DCA-220SSVU—CONTROL PANEL ASSYREMARKS DCA-220SSVU—CONTROL PANEL ASSYPART NAME CONTROL BOX ASSY DCA-220SSVU—CONTROL BOX ASSYPART NAME DCA-220SSVU—CONTROL BOX ASSYCONTROL BOX ASSY PART NOCONTROL BOX ASSY. CONT DCA-220SSVU—CONTROL BOX ASSY. CONTPART NAME DCA-220SSVU—CONTROL BOX ASSY. CONTCONTROL BOX ASSY. CONT PART NOENGINE AND RADIATOR ASSY DCA-220SSVU—ENGINE AND RADIATOR ASSYPART NAME DCA-220SSVU—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NODCA-220SSVU—ENGINE AND RADIATOR ASSY PART NAME DCA-220SSVU—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NOOUTPUT TERMINAL ASSY DCA-220SSVU—OUTPUTTERMINAL ASSYM4230700003 DCA-220SSVU—OUTPUTTERMINAL ASSYPART NO PART NAMEBATTERY ASSY DCA-220SSVU-BATTERY ASSYPART NAME DCA-220SSVU-BATTERY ASSYBATTERY ASSY PART NOMUFFLER ASSY DCA-220SSVU—MUFFLER ASSYPART NAME DCA-220SSVU—MUFFLER ASSYMUFFLER ASSY PART NOFUEL TANK ASSY DCA-220SSVU—FUELTANK ASSYPART NAME DCA-220SSVU—FUELTANK ASSYFUEL TANK ASSY PART NOENCLOSURE ASSY DCA-220SSVU—ENCLOSURE ASSYPART NAME DCA-220SSVU—ENCLOSURE ASSYENCLOSURE ASSY PART NOENCLOSURE ASSY. CONT DCA-220SSVU—ENCLOSURE ASSY. CONTPART NAME DCA-220SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT PART NORUBBER SEALS ASSY DCA-220SSVU—RUBBER SEALS ASSY0229201300 DCA-220SSVU—RUBBER SEALS ASSYPART NO PART NAMENAMEPLATE AND DECALS ASSY DCA-220SSVU-NAMEPLATE AND DECALS ASSYPART NAME DCA-220SSVU—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NOEffective:October 1, TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE 2.ToobtainaReturnMaterialAuthorizationNOTE PAGE WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT