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DCA-220SSVU operation manual Note Page
Models:
DCA-220SSVU
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Troubleshooting
Specs
Install
Parts list
DCA-220SSVU —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
Page 85
Image 85
NOTE PAGE
DCA-220SSVU—
OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 85
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Contents
OPERATION AND PARTS MANUAL
PARTS LIST NO. M4870300024A
MODEL DCA-220SSVU
WHISPERWATTTM SERIES
Page
NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
Specification and part
TABLE OF CONTENTS
COMPONENT DRAWINGS
NOTEnumber are subject to change without notice
When ordering parts
PARTS ORDERING PROCEDURES
please supply the following information
Here’s how to get help
Table 1. Generator Specifications
DCA-220SSVU— SPECIFICATIONS
Table 2. Engine Specifications
Phase
Figure 1. Dimensions
DCA-220SSVU— DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
HAZARD SYMBOLS
DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
Whisperwatt Generator
WARNING - ROTATING PARTS
DCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DCA-220SSVU— RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
DCA-220SSVU— RULES FOR SAFE OPERATION
Electrical Safety
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Battery Safety
Maintenance Safety
DANGER - EXPLOSION HAZARDS
DCA-220SSVU— RULES FOR SAFE OPERATION
Emergencies
Towing &Transporting Safety
DCA-220SSVU— RULES FOR SAFE OPERATION
Figure 2. Generator Decals
DCA-220SSVU— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-220SSVU- GENERATOR DECALS
Figure 4.Typical Generator Grounding Application
DCA-220SSVU— INSTALLATION
Outdoor Installation
DCA-220SSVU— INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
Generator
DCA-220SSVU— GENERAL INFORMATION
Engine Operating Panel
Generator Control Panel
Figure 5. Major Components
DCA-220SSVU— MAJOR COMPONENTS
Output Terminal Panel Assembly
Output Receptacles Assembly
NOTE PAGE
Figure 6. Generator Control Panel
DCA-220SSVU— GENERATOR CONTROL PANEL
Figure 7. Engine Operating Panel
DCA-220SSVU— ENGINE OPERATING PANEL
11.Auto On/Off Engine Controller MPEC –
DCA-220SSVU— ENGINE OPERATING PANEL
Figure 8. Output Terminal Panel
Output Terminal Familiarization
Output Terminal Panel
Figure 9. G.F.C.I. Receptacle
100VAC GFCI Receptacles
Figure 11. Voltage Regulator Control Knob
Figure 10. 120/240V Twist-Lock
Figure 13. Connecting Loads
Connecting Loads
Over Current Relay
Figure 14. Over Current Relay
Table 5. Power Factor By Load
Single Phase Load
Three Phase Load
DCA-220SSVU— LOAD APPLICATION
Table 9. Generator Ampere Ratings ⎯ 3∅
DCA-220SSVU- GENERATOR OUTPUTS
Generator OutputVoltages
Voltage Change-OverBoard
Change-OverSwitch
How to Read the Output Terminal Gauge
DCA-220SSVU— GENERATOR OUTPUTS/ GAUGE READING
Maximum Amps
UVWO Terminal Output Voltages
DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-240VUVWO Terminal Output Voltages
1Ø-240VUVWO Terminal Output Voltages
3Ø-480VUVWO Terminal Output Voltages
DCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS
1Ø-480VUVWO Terminal Output Voltages
1Ø-277VUVWO Terminal Output Voltages
Circuit Breakers
DCA-220SSVU- PRE-SETUP
Lubrication Oil
Fuel Check
Refueling Procedure
DCA-220SSVU— PRE-SETUP
WARNING - RESPIRATORY HAZARDS
Figure 33. Fueling the Generator
Air Cleaner
Cleaning the Radiator
Table 12. Coolant Capacity
Operation FreezingWeather
Battery Cable Installation
Battery
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
Figure 41. Engine Speed Switch Low
DCA-220SSVU— GENERATOR START-UPPROCEDURE MANUAL
Figure 42. MPEC Control Switch Manual Position
Figure 43. Engine Speed Switch High
Figure 47.Voltage Adjust Control Knob
Figure 50. Coolant Temperature Gauge
Figure 45. Frequency Meter Hz
Figure 46. Voltmeter
Figure 54. Engine Speed Switch High
CAUTION - BACKUP GENERATOR USE
Figure 55. MPEC Control Switch AUTO
WARNING - AUTO MODE MAINTENANCE
Normal Shutdown Procedure
DCA-220SSVU— GENERATOR SHUT-DOWNPROCEDURES
Figure 56. Engine Speed Switch Low
Emergency Shutdown Procedure
TABLE 14. INSPECTION/MAINTENANCE
DCA-220SSVU— MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
Air Removal
Cleaning the Fuel Strainer
Check Oil Level
Replacing Oil Filter
To ensure adequate starting
DCA-220SSVU- MAINTENANCE
Trailer Maintenance
DCA-220SSVU —TRAILERMAINTENANCE
Brake Adjustment
DCA-220SSVU —TRAILERMAINTENANCE
Brakes
Hydraulic Surge Brakes
CAUTION - EYESIGHT HAZARD
Tires/Wheels/Lug Nuts
TireWear/Inflation
Suspension
Lug Nut Torque Requirements
DCA-220SSVU —TRAILERMAINTENANCE
Figure 61. Wheel Lug Nuts Tightening Sequence
Table 18. Tire Torque Requirements
Figure 62. Trailer/Towing Vehicle Wiring Diagram
DCA-220SSVU —TRAILERWIRINGDIAGRAM
Figure 63. Generator Wiring Diagram
DCA-220SSVU— GENERATORWIRING DIAGRAM
Figure 64. Engine Wiring Diagram
DCA-220SSVU— ENGINEWIRING DIAGRAM
TABLE 19. GENERATOR TROUBLESHOOTING
DCA-220SSVU —TROUBLESHOOTINGGENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-220SSVU —TROUBLESHOOTINGENGINE CONTROLLER
SYMPTOM
POSSIBLE PROBLEM
PART NO. Column
NO. Column
QTY. Column
REMARKS Column
Part number on this Suggested Spare Parts list
DCA-220SSVU— SUGGESTED SPARE PARTS
Description
GENERATOR ASSY
DCA-220SSVU— GENERATOR ASSY
PART NAME
PART NO
REMARKS
DCA-220SSVU— GENERATOR ASSY
DCA-220SSVU— GENERATOR ASSY. CONT
PART NO
DCA-220SSVU— GENERATOR ASSY. CONT
PART NAME
0012110065
CONTROL PANEL ASSY
DCA-220SSVU—CONTROL PANEL ASSY
PART NAME
DCA-220SSVU—CONTROL PANEL ASSY
REMARKS
CONTROL BOX ASSY
DCA-220SSVU—CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-220SSVU—CONTROL BOX ASSY
PART NO
PART NAME
CONTROL BOX ASSY. CONT
DCA-220SSVU—CONTROL BOX ASSY. CONT
CONTROL BOX ASSY. CONT
DCA-220SSVU—CONTROL BOX ASSY. CONT
PART NO
PART NAME
ENGINE AND RADIATOR ASSY
DCA-220SSVU—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-220SSVU—ENGINE AND RADIATOR ASSY
PART NO
PART NAME
DCA-220SSVU—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-220SSVU—ENGINE AND RADIATOR ASSY
PART NO
PART NAME
OUTPUT TERMINAL ASSY
DCA-220SSVU—OUTPUTTERMINAL ASSY
PART NO
DCA-220SSVU—OUTPUTTERMINAL ASSY
PART NAME
M4230700003
BATTERY ASSY
DCA-220SSVU-BATTERY ASSY
BATTERY ASSY
DCA-220SSVU-BATTERY ASSY
PART NO
PART NAME
MUFFLER ASSY
DCA-220SSVU—MUFFLER ASSY
MUFFLER ASSY
DCA-220SSVU—MUFFLER ASSY
PART NO
PART NAME
FUEL TANK ASSY
DCA-220SSVU—FUELTANK ASSY
FUEL TANK ASSY
DCA-220SSVU—FUELTANK ASSY
PART NO
PART NAME
ENCLOSURE ASSY
DCA-220SSVU—ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-220SSVU—ENCLOSURE ASSY
PART NO
PART NAME
ENCLOSURE ASSY. CONT
DCA-220SSVU—ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-220SSVU—ENCLOSURE ASSY. CONT
PART NO
PART NAME
RUBBER SEALS ASSY
DCA-220SSVU—RUBBER SEALS ASSY
PART NO
DCA-220SSVU—RUBBER SEALS ASSY
PART NAME
0229201300
NAMEPLATE AND DECALS ASSY
DCA-220SSVU-NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-220SSVU—NAMEPLATE AND DECALS ASSY
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
2.ToobtainaReturnMaterialAuthorization
Effective:October 1,
NOTE PAGE
NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT