Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-220SSVU—CONTROL BOX ASSY, Control Box Assy

Models: DCA-220SSVU

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DCA-220SSVU— CONTROL BOX ASSY.

DCA-220SSVU— CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 60 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)

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Multiquip operation manual DCA-220SSVU—CONTROL BOX ASSY, Control Box Assy

Contents

PARTS LIST NO. M4870300024A OPERATION AND PARTS MANUALMODEL DCA-220SSVU WHISPERWATTTM SERIESPage HERES HOW TO GET HELP NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT WARRANTYDEPARTMENTTABLE OF CONTENTS Specification and partCOMPONENT DRAWINGS NOTEnumber are subject to change without noticePARTS ORDERING PROCEDURES When ordering partsplease supply the following information Here’s how to get helpDCA-220SSVU— SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications PhaseDCA-220SSVU— DIMENSIONS TOP, SIDE AND FRONT Figure 1. DimensionsTABLE 3. DIMENSIONS Dimension ft. mmDCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorDCA-220SSVU— SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSGeneral Safety DCA-220SSVU— RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Electrical Safety DCA-220SSVU— RULES FOR SAFE OPERATIONGenerator Grounding DANGER - ELECTROCUTION HAZARDSMaintenance Safety Battery SafetyDANGER - EXPLOSION HAZARDS DCA-220SSVU— RULES FOR SAFE OPERATIONTowing &Transporting Safety EmergenciesDCA-220SSVU— RULES FOR SAFE OPERATION DCA-220SSVU— GENERATOR DECALS Figure 2. Generator DecalsDCA-220SSVU- GENERATOR DECALS Figure 3. Generator Decals Cont inuedDCA-220SSVU— INSTALLATION Figure 4.Typical Generator Grounding ApplicationDCA-220SSVU— INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA-220SSVU— GENERAL INFORMATION GeneratorEngine Operating Panel Generator Control PanelDCA-220SSVU— MAJOR COMPONENTS Figure 5. Major ComponentsOutput Terminal Panel Assembly Output Receptacles AssemblyNOTE PAGE DCA-220SSVU— GENERATOR CONTROL PANEL Figure 6. Generator Control PanelDCA-220SSVU— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-220SSVU— ENGINE OPERATING PANEL 11.Auto On/Off Engine Controller MPEC –Output Terminal Familiarization Figure 8. Output Terminal PanelOutput Terminal Panel 100VAC GFCI Receptacles Figure 9. G.F.C.I. ReceptacleFigure 11. Voltage Regulator Control Knob Figure 10. 120/240V Twist-LockConnecting Loads Figure 13. Connecting LoadsOver Current Relay Figure 14. Over Current RelaySingle Phase Load Table 5. Power Factor By LoadThree Phase Load DCA-220SSVU— LOAD APPLICATIONDCA-220SSVU- GENERATOR OUTPUTS Table 9. Generator Ampere Ratings ⎯ 3∅Generator OutputVoltages Voltage Change-OverBoardHow to Read the Output Terminal Gauge Change-OverSwitchDCA-220SSVU— GENERATOR OUTPUTS/ GAUGE READING Maximum AmpsDCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages3Ø-240VUVWO Terminal Output Voltages 1Ø-240VUVWO Terminal Output VoltagesDCA-220SSVU— OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480VUVWO Terminal Output Voltages1Ø-480VUVWO Terminal Output Voltages 1Ø-277VUVWO Terminal Output VoltagesDCA-220SSVU- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-220SSVU— PRE-SETUP Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 33. Fueling the GeneratorCleaning the Radiator Air CleanerTable 12. Coolant Capacity Operation FreezingWeatherBattery Battery Cable InstallationFigure 37. Battery Connections CAUTION - BATTERY SERVICING SAFETYDCA-220SSVU— GENERATOR START-UPPROCEDURE MANUAL Figure 41. Engine Speed Switch LowFigure 42. MPEC Control Switch Manual Position Figure 43. Engine Speed Switch HighFigure 50. Coolant Temperature Gauge Figure 47.Voltage Adjust Control KnobFigure 45. Frequency Meter Hz Figure 46. VoltmeterCAUTION - BACKUP GENERATOR USE Figure 54. Engine Speed Switch HighFigure 55. MPEC Control Switch AUTO WARNING - AUTO MODE MAINTENANCEDCA-220SSVU— GENERATOR SHUT-DOWNPROCEDURES Normal Shutdown ProcedureFigure 56. Engine Speed Switch Low Emergency Shutdown ProcedureDCA-220SSVU— MAINTENANCE TABLE 14. INSPECTION/MAINTENANCEAir Cleaner with Dust Indicator Service DailyCleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-220SSVU- MAINTENANCE To ensure adequate startingDCA-220SSVU —TRAILERMAINTENANCE Trailer MaintenanceDCA-220SSVU —TRAILERMAINTENANCE Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTireWear/Inflation SuspensionDCA-220SSVU —TRAILERMAINTENANCE Lug Nut Torque RequirementsFigure 61. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsDCA-220SSVU —TRAILERWIRINGDIAGRAM Figure 62. Trailer/Towing Vehicle Wiring DiagramDCA-220SSVU— GENERATORWIRING DIAGRAM Figure 63. Generator Wiring DiagramDCA-220SSVU— ENGINEWIRING DIAGRAM Figure 64. Engine Wiring DiagramDCA-220SSVU —TROUBLESHOOTINGGENERATOR TABLE 19. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-220SSVU —TROUBLESHOOTINGENGINE CONTROLLER TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPECSYMPTOM POSSIBLE PROBLEMNO. Column PART NO. ColumnQTY. Column REMARKS ColumnDCA-220SSVU— SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listDescription DCA-220SSVU— GENERATOR ASSY GENERATOR ASSYPART NO PART NAMEREMARKS DCA-220SSVU— GENERATOR ASSYDCA-220SSVU— GENERATOR ASSY. CONT DCA-220SSVU— GENERATOR ASSY. CONT PART NOPART NAME 0012110065DCA-220SSVU—CONTROL PANEL ASSY CONTROL PANEL ASSYDCA-220SSVU—CONTROL PANEL ASSY PART NAMEREMARKS DCA-220SSVU—CONTROL BOX ASSY CONTROL BOX ASSYDCA-220SSVU—CONTROL BOX ASSY CONTROL BOX ASSYPART NO PART NAMEDCA-220SSVU—CONTROL BOX ASSY. CONT CONTROL BOX ASSY. CONTDCA-220SSVU—CONTROL BOX ASSY. CONT CONTROL BOX ASSY. CONTPART NO PART NAMEDCA-220SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA-220SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO PART NAMEDCA-220SSVU—ENGINE AND RADIATOR ASSY DCA-220SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO PART NAMEDCA-220SSVU—OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYDCA-220SSVU—OUTPUTTERMINAL ASSY PART NOPART NAME M4230700003DCA-220SSVU-BATTERY ASSY BATTERY ASSYDCA-220SSVU-BATTERY ASSY BATTERY ASSYPART NO PART NAMEDCA-220SSVU—MUFFLER ASSY MUFFLER ASSYDCA-220SSVU—MUFFLER ASSY MUFFLER ASSYPART NO PART NAMEDCA-220SSVU—FUELTANK ASSY FUEL TANK ASSYDCA-220SSVU—FUELTANK ASSY FUEL TANK ASSYPART NO PART NAMEDCA-220SSVU—ENCLOSURE ASSY ENCLOSURE ASSYDCA-220SSVU—ENCLOSURE ASSY ENCLOSURE ASSYPART NO PART NAMEDCA-220SSVU—ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTDCA-220SSVU—ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTPART NO PART NAMEDCA-220SSVU—RUBBER SEALS ASSY RUBBER SEALS ASSYDCA-220SSVU—RUBBER SEALS ASSY PART NOPART NAME 0229201300DCA-220SSVU-NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYDCA-220SSVU—NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYPART NO PART NAMETERMS AND CONDITIONS OF SALE — PARTS SPECIAL EXPEDITING SERVICE2.ToobtainaReturnMaterialAuthorization Effective:October 1,NOTE PAGE HERES HOW TO GET HELP NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT WARRANTYDEPARTMENT