Xantrex Technology TS400 manual Battery Tips

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Battery Tips

Battery Tips

WARNING: Explosion and fire hazard

Review “Precautions When Working With Batteries” on page viii before you work with the batteries in your system.

Explosive/Corrosive Gases Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion:

Vent the battery compartment to prevent the accumulation of gases.

Do not install electronic or electrical equipment in the battery compartment.

Do not smoke or use an open flame when working around batteries.

Temperature Sensitivity The capacity of lead-acid batteries is temperature sensitive. Battery capacity is rated at 77 ºF (25 ºC). At 0 ºF (–20 ºC), the Ah capacity is about half the rated capacity. You should consider temperature when designing your system.

Low Temperatures If extremely low temperatures are expected where the inverter is going to be located, you should consider a heated equipment room. If the system is located in an unheated space, an insulated battery enclosure is recommended.

High Temperatures The batteries should also be protected from high temperatures. These can be caused by high ambient temperatures, solar heating of the battery enclosure, or heat released by a nearby engine or generator. High battery temperatures shorten battery life and therefore you should ventilate the enclosure and use shade and insulation as appropriate.

Discharged Batteries Do not leave batteries in a discharged state for more than a day or two. They will undergo a chemical process (sulfation) that can permanently damage the battery. As well, batteries self-discharge over a period of three to six months, and they should be recharged periodically even if they are not being used.

Electrolyte Level If your batteries are not the “maintenance-free” type, check the electrolyte level at least once a month. Excessive fluid loss is a sign of overcharging. Replenish the electrolyte using only distilled water.

Battery Connections Connections to battery posts must be made with permanent connectors that provide a reliable, low-resistance connection. Do not use alligator clips. Clean the connections regularly and prevent corrosion by using a protective spray coating or Vaseline.

975-0055-01-01

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Contents TS400 Sine Wave Inverter Page TS400 Sine Wave Inverter DWHDQG5HYLVLRQ Scope PurposeAudience OrganizationConventions Used Related Information Acronyms and TerminologyPage General Precautions Important Safety InstructionsExplosive Gas Precautions Precautions When Working With BatteriesFCC Information to the User Page Contents Specifications TroubleshootingBattery Types and Sizes Operation975-0055-01-01 Xiii Xiv Introduction How TS400 Works Premium Power and Ease of Use7KLVSURWHFWLRQIHDWXUH« Comprehensive ProtectionTS400 Features Front PanelHdwxuh Hvfulswlrq Hvfulswlrq Back PanelOptional Accessory Remote Switch Dimensions of Remote SwitchPart number of Remote Switch Installation Inverter IntroductionInstallation Codes Preparing for InstallationMaterials List Installation Tools and MaterialsMaterials for AC output hardwiring Installing the TS400 Designing Your InstallationOverview Choosing a Location Battery Requirements Hdfkfdeoh DC CablesTo mount your TS400 Mounting Your InverterTo connect the chassis ground Connecting the Chassis GroundTo install the remote switch Installing the Optional S400 Remote Switch3Connecting Cable to the TS400 To prepare the DC cables Getting Ready to Connect the DC CablesGuidelines for Routing the DC Cables Routing the DC Cables5Connection Order for DC Cables Connecting the DC CablesTo connect the DC cables To connect your AC equipment to the Gfci outlets Connecting Your Equipment to the Gfci OutletsTo hardwire the AC output connections Hardwiring the AC Output7Removing the 3 Screws on the Wiring Box Access Panel 8Completing the Hardwiring Testing Your Installation Performing Checks Prior to Initial Start-upTo test the TS400 9Inverter Dimensions 10S400 Remote Switch Mounting Template Scale approximately Operation Panel of the TS400 on page 1-4 in the Introduction chapter Front Panel FeaturesOperating the TS400 Turning the TS400 to Standby When Not in UseTurning the TS400 On To turn the TS400 on2S400 Remote Switch Using the Optional S400 Remote SwitchTo recover from a low battery voltage shutdown Recovering from Low Battery Voltage ShutdownRecharging Your Batteries Restarting or Operating Multiple Pieces of EquipmentLjkw Roru 6WDWXV $FWLRQ Monitoring the Operating StatusDxow 6WDWXV $FWLRQ Resetting After a Fault or ShutdownPage Troubleshooting Front Panel Troubleshooting Reference3UREOHP 3RVVLEOH&DXVH 1Troubleshooting Reference3UREOHP 3RVVLEOH&DXVH 6ROXWLRQ Specifications Physical Specifications with Projections Electrical SpecificationsFan Cooling System Regulatory ApprovalsPage Battery Types and Sizes Battery Types Automotive Starting BatteriesDeep-Cycle Batteries Battery Size Battery Sizing Example Estimating Battery RequirementsTo determine how much battery capacity you need 7LPHSHUD\ Dssoldqfh $SSOLDQFH Dwwv +RXUVBattery Sizing Worksheet Using Multiple Batteries Two Separate Battery BanksTwo Batteries Connected In Parallel Battery Tips 6WDWHRI&KDUJH Warranty Warranty and Product InformationDisclaimer ProductExclusions Return Material Authorization Policy Return ProcedureOut of Warranty Service Information About Your System Information About Your SystemIndex IX-2 975-0055-01-01 IX-3 IX-4 Page Xantrex Technology Inc