Graco A-25 Temperature Control Module Connections, Connector Description

Page 26

Repair

Temperature Control Module

Table 2: Temperature Control Module Connections

Connector			Description

DATA (A)			Data reporting
		PIN
		12	HOSE T/C P; FTS (purple)
		11	HOSE T/C R; FTS (red)
		10	HOSE T/C S; FTS (silver
			(unshielded bare wire))
		9	HEATER T/C B, Y;
SENSOR (B)			Thermocouple (yellow)
SENSOR (B)		8	HEATER T/C B, R;
		8	HEATER T/C B, R;
			Thermocouple (red)
		7	Not used
		6	HEATER T/C A, Y;
			Thermocouple (yellow)
		5	HEATER T/C A, R;
			Thermocouple (red)
		4, 3	OVERTEMPERATURE B;
			Overtemperature switch B
		2, 1	OVERTEMPERATURE A;
			Overtemperature switch A
DISPLAY (C)			Display
COMMUNICATION (D)			Communication to power
			boards
PROGRAM (E)			Software programming
BOOT (F)			Software bootloader
POWER/RELAY (G)			Circuit board power input and
			contactor control output
Table 3: Temperature Control Module Connections

Connector			Description

COMMUNICATION			Communication to control
(H)			board
POWER (J)			Power to heater

A

B

C

H

ti17997a

D

E

F

G

ti9843a1

Right Side of

Control Heater Module

J

ti9843a4

Bottom of Power Modules

FIG. 6: Temperature Control Module Connections

26

3A1570A

Image 26

Contents Important Safety Instructions Repair-PartsContents Related Manuals Proportioner ModelsSystems Manual DescriptionElectric Shock Hazard Fire and Explosion Hazard Equipment Misuse Hazard Important Two-Component Material Information Changing Materials Symbol Code Code Name Diagnosis Cause DataTrak Diagnostic CodesTemperature Control Diagnostic Codes Sensor Connector Continuity Checks Pins Description Reading E01 High fluid temperatureCauses of E01 Errors ChecksE02 High zone current E03 No zone currentE99 Loss of communication E05 Control board over temperatureE06 Communication cable unplugged Pressure Relief ProcedureShutdown Before Beginning RepairParkFlushing Open ClosePower TroubleshootingProblems Pumps and PressuresProblem Cause Solution Problem Cause Solution ElectronicsProblem Cause Solution Sor FTS or thermocouple discon See E04 Fluid Temperature SenHeater Hose Heat System Problem Cause Solution Disconnect Pump Follow Pressure Relief Procedure,Repair Connect Pump Install Air Motor Remove Air MotorAir Inlet Filter / Water Separator Auto Drain Air Filter Element InstallationRecirculation / Over Pressure Relief Block Air Filter Element RemovalConnector Description Temperature Control ModuleTemperature Control Module Connections Bottom of Power ModulesReplacing Temperature Control Assembly Modules Test SCR CircuitLine Voltage Primary HeaterHeater Element KW Dual Zone Heater Thermocouple ThermocouplePins Result Overtemperature SwitchCheck Hose Connectors Heated HoseTest/Removal Fluid Temperature Sensor FTSInstallation Model Secondary Voltage Transformer Primary CheckTransformer Secondary Check Replace Transformer Replace Circuit Breaker Module Size ComponentPump Lubrication System Pump Lubrication SystemFluid Inlet Strainer Screen Temperature DisplayRefer to Reactor A-25 Wiring Schematic, Detail of Membrane Switches and Temperature Display Board Display ModuleReplace Fuse Replace DataTrak Battery or FuseReplace Battery Accessories Recommended Spare PartsParts 7984 100 888Torque pump locking nuts to 66-74 ft-lbs 90-100 Nm Part Description Qty CartNipple Control Panel ScrewRef. Part Description Qty Temperature ControlWheel Kit Fluid Manifold Fluid Inlet KitKw Dual Zone Heater, 24J788 RingAir Motor Pump Assembly PLUG, PipeColor Diameter Air Tubing ConnectionsLength Connection Outside Ft m From Breaker Module Reactor A-25 Wiring Schematic PhasePOD Reactor A-25 Wiring Schematic Simplified Schematic, Heater Controls Technical Data Category DataGraco Standard Warranty Graco Information

Related manuals

Manual 38 pages 32.05 Kb