Graco A-25 important safety instructions Problem Cause Solution

Page 16

Troubleshooting

PROBLEM

CAUSE

SOLUTION

 

 

 

 

 

 

Fluid pressure low or dropping

Air supply pressure low when spray-

Increase inlet air pressure

 

ing

 

 

Increase air compressor size to meet

 

 

 

 

flow requirements

 

 

 

 

 

Remove airline quick disconnects

 

 

 

 

 

Use 3/8 in. (0.95 cm) ID or larger air

 

 

supply hose. Use 1/2 in. (12.7 mm) if

 

 

longer than 25 ft (7.6 m).

 

 

 

 

Icing in air motor exhausts or mufflers

Check inlet filter water separator; see

 

 

page 25. Stop spraying while ice

 

 

melts.

 

 

 

Pump output low, but pressure is nor-

Obstructed gun impingement ports or

Flush and clean gun; see gun manual

mal

filters

 

 

 

 

One pressure gauge drops when

Leaking pump throat

Repair pump; see 309577

pumps are stalled on both the

 

 

Leak between pump and gun

Check fluid tubes, heater, and hoses

upstroke and the downstroke

 

 

 

Pressure Relief/Spray valve leaking

 

 

 

 

back to supply

 

 

 

 

Spray gun is leaking on one side or

Clean and repair spray gun

 

plugged on the other side

 

 

 

 

One pressure gauge drops when

Inlet ball check not sealing

Clean or replace; see 309577

pumps are stalled on the downstroke,

 

 

Inlet check seat o-ring not sealing

Repair pump; see 309577

but not the upstroke

 

 

One pressure gauge drops when

Piston check ball not sealing

Repair pump; see 309577

pumps are stalled on the upstroke,

 

 

Piston packing not sealing

Repair pump; see 309577

but not the downstroke

 

 

Loose piston stud in pump

Repair pump; see 309577

 

 

 

 

 

Bad inside sleeve seal

Repair o-ring; see 309577

 

 

 

A side rich; lack of B side

A side gauge is low

B side restriction downstream of

 

 

gauge. Check gun check valve

 

 

screen, mix module, or mix manifold

 

 

restrictor.

 

 

 

 

 

A side impingement port is worn.

 

 

 

 

B side gauge is low

B side material supply problem.

 

 

Check B side inlet strainer and pump

 

 

intake valve.

 

 

 

B side rich; lack of A side

A side gauge is low

A side material supply problem.

 

 

Check A side inlet strainer and pump

 

 

intake valve.

 

 

 

 

B side gauge is low

A side restriction downstream of

 

 

gauge. Check gun check valve

 

 

screen, mix module, or mix manifold

 

 

restrictor.

 

 

 

 

 

B side impingement port is worn.

 

 

 

16

3A1570A

Image 16
Contents Important Safety Instructions Repair-PartsContents Proportioner Models SystemsRelated Manuals Manual DescriptionElectric Shock Hazard Fire and Explosion Hazard Equipment Misuse Hazard Important Two-Component Material Information Changing Materials Temperature Control Diagnostic Codes DataTrak Diagnostic CodesSymbol Code Code Name Diagnosis Cause E01 High fluid temperature Causes of E01 ErrorsSensor Connector Continuity Checks Pins Description Reading ChecksE02 High zone current E03 No zone currentE06 Communication cable unplugged E05 Control board over temperatureE99 Loss of communication Pressure Relief ProcedureShutdown Before Beginning RepairParkFlushing Open CloseTroubleshooting ProblemsPower Pumps and PressuresProblem Cause Solution Problem Cause Solution ElectronicsProblem Cause Solution Heater See E04 Fluid Temperature SenSor FTS or thermocouple discon Hose Heat System Problem Cause Solution Repair Follow Pressure Relief Procedure,Disconnect Pump Connect Pump Install Air Motor Remove Air MotorAir Filter Element Installation Recirculation / Over Pressure Relief BlockAir Inlet Filter / Water Separator Auto Drain Air Filter Element RemovalTemperature Control Module Temperature Control Module ConnectionsConnector Description Bottom of Power ModulesReplacing Temperature Control Assembly Modules Test SCR CircuitHeater Element Primary HeaterLine Voltage KW Dual Zone Heater Thermocouple ThermocoupleOvertemperature Switch Check Hose ConnectorsPins Result Heated HoseInstallation Fluid Temperature Sensor FTSTest/Removal Transformer Secondary Check Replace Transformer Transformer Primary CheckModel Secondary Voltage Replace Circuit Breaker Module Size ComponentPump Lubrication System Pump Lubrication SystemRefer to Reactor A-25 Wiring Schematic, Temperature DisplayFluid Inlet Strainer Screen Detail of Membrane Switches and Temperature Display Board Display ModuleReplace Battery Replace DataTrak Battery or FuseReplace Fuse Accessories Recommended Spare PartsParts 7984 100 888Torque pump locking nuts to 66-74 ft-lbs 90-100 Nm Part Description Qty CartNipple Control Panel ScrewWheel Kit Temperature ControlRef. Part Description Qty Fluid Manifold Fluid Inlet KitKw Dual Zone Heater, 24J788 RingAir Motor Pump Assembly PLUG, PipeLength Connection Outside Ft m From Air Tubing ConnectionsColor Diameter Breaker Module Reactor A-25 Wiring Schematic PhasePOD Reactor A-25 Wiring Schematic Simplified Schematic, Heater Controls Technical Data Category DataGraco Standard Warranty Graco Information
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Manual 38 pages 32.05 Kb