Graco A-25 important safety instructions Pump Lubrication System

Page 35

Pump Lubrication System

Check the condition of the ISO pump lubricant daily. Change the lubricant if it becomes a gel, its color dark- ens, or it becomes diluted with isocyanate.

Gel formation is due to moisture absorption by the pump lubricant. The interval between changes depends on the environment in which the equipment is operating. The pump lubrication system minimizes exposure to mois- ture, but some contamination is still possible.

Lubricant discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation. If the packings are operating properly, lubricant replacement due to discoloration should not be necessary more often than every 3 or 4 weeks.

To change pump lubricant:

1.Relieve pressure, page 13.

2.Lift the lubricant reservoir (LR) out of the bracket (RB) and remove the container from the cap. Hold- ing the cap over a suitable container, remove the check valve and allow the lubricant to drain. Reat- tach the check valve to the inlet hose (ST). See FIG. 13.

3.Drain the reservoir and flush it with clean lubricant.

4.When the reservoir is flushed clean, fill with fresh lubricant.

5.Thread the reservoir onto the cap assembly and place it in the bracket.

6.The lubrication system is ready for operation. No priming is required.

Repair

ST

RT

LR

RB

ST

RT

ti18001a

FIG. 13. Pump Lubrication System

3A1570A

35

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Contents Repair-Parts Important Safety InstructionsContents Manual Description Proportioner ModelsSystems Related ManualsElectric Shock Hazard Fire and Explosion Hazard Equipment Misuse Hazard Important Two-Component Material Information Changing Materials Symbol Code Code Name Diagnosis Cause DataTrak Diagnostic CodesTemperature Control Diagnostic Codes Checks E01 High fluid temperatureCauses of E01 Errors Sensor Connector Continuity Checks Pins Description ReadingE03 No zone current E02 High zone currentE99 Loss of communication E05 Control board over temperatureE06 Communication cable unplugged Before Beginning Repair Pressure Relief ProcedureShutdownOpen Close ParkFlushingPumps and Pressures TroubleshootingProblems PowerProblem Cause Solution Electronics Problem Cause SolutionProblem Cause Solution Sor FTS or thermocouple discon See E04 Fluid Temperature SenHeater Hose Heat System Problem Cause Solution Disconnect Pump Follow Pressure Relief Procedure,Repair Connect Pump Remove Air Motor Install Air MotorAir Filter Element Removal Air Filter Element InstallationRecirculation / Over Pressure Relief Block Air Inlet Filter / Water Separator Auto DrainBottom of Power Modules Temperature Control ModuleTemperature Control Module Connections Connector DescriptionTest SCR Circuit Replacing Temperature Control Assembly ModulesLine Voltage Primary HeaterHeater Element KW Dual Zone Heater Thermocouple ThermocoupleHeated Hose Overtemperature SwitchCheck Hose Connectors Pins ResultTest/Removal Fluid Temperature Sensor FTSInstallation Model Secondary Voltage Transformer Primary CheckTransformer Secondary Check Replace Transformer Size Component Replace Circuit Breaker ModulePump Lubrication System Pump Lubrication SystemFluid Inlet Strainer Screen Temperature DisplayRefer to Reactor A-25 Wiring Schematic, Display Module Detail of Membrane Switches and Temperature Display BoardReplace Fuse Replace DataTrak Battery or FuseReplace Battery Recommended Spare Parts Accessories7984 100 888 PartsTorque pump locking nuts to 66-74 ft-lbs 90-100 Nm Cart Part Description QtyNipple Screw Control PanelRef. Part Description Qty Temperature ControlWheel Kit Fluid Inlet Kit Fluid ManifoldRing Kw Dual Zone Heater, 24J788PLUG, Pipe Air Motor Pump AssemblyColor Diameter Air Tubing ConnectionsLength Connection Outside Ft m From Breaker Module Phase Reactor A-25 Wiring SchematicPOD Reactor A-25 Wiring Schematic Simplified Schematic, Heater Controls Category Data Technical DataGraco Information Graco Standard Warranty
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