Graco A-25 important safety instructions Remove Air Motor, Install Air Motor

Page 24

Repair

Remove Air Motor

1.Press in tube fitting ferrules and pull out tubing (65) to disconnect air line.

2.Disconnect DataTrak communication cable, if installed.

3.Place wrench on adapter (315) and a another wrench on lock nut (313). Remove lock nut (313).

315 313

ti17992a

FIG. 1

4. Remove four nuts (310) from tie rods (309).

 

309

314

301

 

310

 

ti17993a

FIG. 2

 

5.Loosen two screws (314) behind air motor bracket. Carefully lift air motor and tie rods away from the proportioner frame and plate (301).

6.Lay air motor on a clean flat work space. Place a wrench on the tie rod flats (309) and hold one of other tie rods with your hand to keep the air motor (308) in place. Remove the tie rods from the air

motor.

309

308

ti17994a

FIG. 3

7.Use a wrench to hold the piston rod in place and remove the adapter (315) with another wrench. See FIG. 1.

8.See air motor manual for repair instructions.

Install Air Motor

1.Apply medium blue thread lock on adapter (315). Use a wrench to hold the piston rod in place and install the adapter (315) with another wrench.

Torque to 32-38 ft-lbs (43-51 N•m). See FIG. 1.

2.Install tie rods (309) in the bottom of the air motor

(308). See FIG. 3.

3.Install tie rods through plate (301). Ensure screws

(314)fit in the bracket slots (311). Install screws

(314). See FIG. 2.

4.Tighten nut (313) to 32-38 ft-lbs (43-51 N•m).

5.Evenly torque four tie rod nuts (310) in small incre- ments to 27-32 ft-lbs (37-43N•m). See FIG. 2.

24

3A1570A

Image 24
Contents Important Safety Instructions Repair-PartsContents Proportioner Models SystemsRelated Manuals Manual DescriptionElectric Shock Hazard Fire and Explosion Hazard Equipment Misuse Hazard Important Two-Component Material Information Changing Materials DataTrak Diagnostic Codes Temperature Control Diagnostic CodesSymbol Code Code Name Diagnosis Cause E01 High fluid temperature Causes of E01 ErrorsSensor Connector Continuity Checks Pins Description Reading ChecksE02 High zone current E03 No zone currentE05 Control board over temperature E06 Communication cable unpluggedE99 Loss of communication Pressure Relief ProcedureShutdown Before Beginning RepairParkFlushing Open CloseTroubleshooting ProblemsPower Pumps and PressuresProblem Cause Solution Problem Cause Solution ElectronicsProblem Cause Solution See E04 Fluid Temperature Sen HeaterSor FTS or thermocouple discon Hose Heat System Problem Cause Solution Follow Pressure Relief Procedure, RepairDisconnect Pump Connect Pump Install Air Motor Remove Air MotorAir Filter Element Installation Recirculation / Over Pressure Relief BlockAir Inlet Filter / Water Separator Auto Drain Air Filter Element RemovalTemperature Control Module Temperature Control Module ConnectionsConnector Description Bottom of Power ModulesReplacing Temperature Control Assembly Modules Test SCR CircuitPrimary Heater Heater ElementLine Voltage KW Dual Zone Heater Thermocouple ThermocoupleOvertemperature Switch Check Hose ConnectorsPins Result Heated HoseFluid Temperature Sensor FTS InstallationTest/Removal Transformer Primary Check Transformer Secondary Check Replace TransformerModel Secondary Voltage Replace Circuit Breaker Module Size ComponentPump Lubrication System Pump Lubrication SystemTemperature Display Refer to Reactor A-25 Wiring Schematic,Fluid Inlet Strainer Screen Detail of Membrane Switches and Temperature Display Board Display ModuleReplace DataTrak Battery or Fuse Replace BatteryReplace Fuse Accessories Recommended Spare PartsParts 7984 100 888Torque pump locking nuts to 66-74 ft-lbs 90-100 Nm Part Description Qty CartNipple Control Panel ScrewTemperature Control Wheel KitRef. Part Description Qty Fluid Manifold Fluid Inlet KitKw Dual Zone Heater, 24J788 RingAir Motor Pump Assembly PLUG, PipeAir Tubing Connections Length Connection Outside Ft m FromColor Diameter Breaker Module Reactor A-25 Wiring Schematic PhasePOD Reactor A-25 Wiring Schematic Simplified Schematic, Heater Controls Technical Data Category DataGraco Standard Warranty Graco Information
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Manual 38 pages 32.05 Kb