Graco 309909H important safety instructions Circuit. See Electrical Schematic

Page 11

Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

Paint does not cure consistently.

Ratio not set correctly.

Check that correct ratio is set and set by

 

 

volume. See ProMix Easy Operation

 

 

manual.

 

 

 

 

Material not mixing correctly.

Test pump. Page 9.

 

 

Make sure mixer is clean; flush as

 

 

needed. See ProMix Easy Operation

 

 

manual.

 

 

 

 

Pump not operating correctly.

Observe whether pumps are loading and

 

 

checking correctly, if not, clean and repair

 

 

pump. See displacement pump manual

 

 

310662.

 

 

 

Poor spray pattern.

Fluid pressure too low.

Increase pump pressure.

 

 

 

 

Spray tip dirty or worn.

Relieve pressure. Clean or replace tip.

 

 

Follow gun manual instructions.

 

 

 

 

Fluid A or B filters plugged.

Clean filters.

 

 

 

 

Mixer or hoses partially plugged or too

Inspect parts for cured material. Clean or

 

restrictive.

replace, or use larger hoses and mixer.

 

 

 

System runs erratically.

Air filter(s) clogged. Replace elements.

Clean. Replace element(s). See page 15.

 

 

 

 

Air supply hoses undersized.

Replace hoses with appropriate size.

 

 

 

 

Air compressor undersized.

Use larger air compressor.

 

 

 

 

Air supply pressure tank undersized.

Use larger pressure tank.

 

 

 

Air supply relief valve opens.

Turbine air regulator set too high.

Lower setting to 23-25 psi (172-241 kPa,

 

 

1.7-2.4 bar).

 

 

 

Turbine alternator makes high-pitched

Turbine bearings worn. (Setting turbine

Replace bearings. Page 19.

whining noise.

air regulator too high, wears bearings.)

 

 

 

 

Display shows 88888 or unit reboots

Turbine is not supplying enough power to

Increase turbine regulator setting to

unexpectedly.

board.

23-25 psi (172-241 kPa, 1.7-2.4 bar).

 

 

 

 

 

Check turbine and electrical control

 

 

exhaust air for restrictions.

 

 

 

 

 

Replace turbine bearings. Page 19.

 

 

 

ProMix Easy does not start when start

Faulty start switch or wire harness.

Check start switch and wiring harness

button is pressed.

 

continuity; switch is normally open circuit.

 

 

See Electrical Schematic, page 22.

 

 

 

 

Faulty stop switch or wiring harness.

Check stop switch and wiring harness

 

 

continuity; stop switch is normally closed

 

 

circuit. See Electrical Schematic, page

 

 

22.

 

 

 

 

Bad I/O port on display board.

Replace board. Page 18.

 

 

 

 

Bad I/O port on main board.

Replace board. Page 17.

 

 

 

Dispense valves leaking.

Loose or worn packings.

Tighten packing nut. If leak continues,

 

 

replace packings. See 310655.

 

 

 

309909H

11

Image 11
Contents Important Safety Instructions Repair PartsManual Conventions ContentsSeries Description Psi MPa, bar Approvals ProMix Easy ModelsComponent Manuals in English Description Related ManualsFire and Explosion Hazard Equipment Misuse Hazard Fluid Manifold to Gun Pressure Relief ProcedurePump to Fluid Manifold Problem Solution MaintenanceProblem Cause Solution TroubleshootingCircuit. See Electrical Schematic, Relieve pressure. Install larger tip. Follow Code Startup ErrorsOperating Errors Testing Error Code Alarm Active Problem CauseReplacing Air Filter Element RepairRemoval Software UpgradesReplacing Main Circuit Board Replacing Display Circuit Board Alternator Repair Pneumatic ControlReplacing Alternator Regulator Replacing AlarmReplacing Solenoids Follow Pressure Relief Procedure, Dispense Valve/Mix Manifold AssemblySchematic Pin Main Control Board SchematicPump Solenoid Expansion Board Schematic Main Control Board LEDsPart No Series A, Pump-based, Cart-mounted Air Spray Unit Parts78 Ref Cable ConnectionsNo. Part No. Description Pump and Meter-based, Wall-mounted Air Spray Units Pump Solenoid Cable Connections Description Qty See page 27 for model numbers and descriptionsPump-based, Wall-mounted Air Spray Units 494025 24 Ref See page 30 for model numbers and descriptions Meter-based, Wall-mounted High Pressure Units 65 Ref 4025 24 Ref See page 33 for model numbers and descriptions Pump-based, Wall-mounted High Pressure Units Muffler See page 36 for model numbers and descriptions Ft 5.2 ft Pump and Meter-based, Wall-mounted High Pressure Units TI4908a Muffler See page 40 for model numbers and descriptionsCheck Valve Side Tube Connections, Low Pressure PumpsP2P1 Tube Connections, High Pressure PumpsC1G1 P2 M1 Tube Connections, MetersPneumatic Schematic Part No. Description Qty Intrinsically Safe Pneumatic ControlSolenoid Module 306 Detail Alternator Module 304 DetailNon-intrinsically Safe Pneumatic Control 307 Display User InterfaceNo. Part No. Description Qty Pump Air Control Meter Air ControlTechnical Data Technical Data Graco Information Graco Standard Warranty