Graco 309909H Replacing Solenoids, Replacing Alternator Regulator, Replacing Alarm

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Repair

Replacing Solenoids

Follow this procedure to replace a single solenoid.

1.Remove User Interface cover. See page 16.

2.Disconnect two solenoid wires (V) from main board. FIG. 8.

3.Disconnect dispense valve pilot lines (A1, A2, B1, B2). FIG. 8.

4.Remove two screws (S).

5.Remove and replace solenoid (306b).

From left to right, solenoid functions are as follows:

Component A

Component B

6.Reassemble. Solenoid wires are polarized (red +, black –). Refer to Electrical Schematic, page 22.

Replacing Alternator Regulator

1.Remove User Interface cover. See page 16.

2.Remove two screws (309) from the back of the con- trol box.

3.Disconnect supply and exhaust air lines (310). FIG. 5, page 19.

4.Disconnect solenoid wires 12 position Phoenix con- nector (306r) from main board.

5.Remove solenoid module (306) with regulator (306e). FIG. 8.

6.Unscrew and replace regulator (306e).

7.Reassemble. Refer to Electrical Schematic, page 22.

Make sure gaskets (306j, 306k) are in place when reinstalling solenoid module.

8. Set regulator to 24 psi (160 kPa, 1.6 bar).

Replacing Alarm

1.Remove User Interface cover. See page 16.

2.Disconnect alarm wires from main board.

3.Unscrew alarm (313) and replace. FIG. 5, page 19.

4.Reassemble. Refer to Electrical Schematic, page 22.

Dispense Valve

1

Set regulator pressure to 24 psi (160 kPa, 16 bar).

 

310

 

Pilot Lines

 

 

 

 

 

2 Safety relief valve (306t) is required on all IS units.

 

 

 

A1 (off), clear tube

 

 

 

 

 

 

 

 

 

 

 

 

A2 (on), black tube

 

 

 

 

 

 

 

 

 

B1 (off), green tube

 

 

 

 

 

 

 

 

 

B2 (on), red tube

 

 

 

 

 

 

 

306e 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

B1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

 

A1

B2

 

 

 

 

 

 

 

 

 

A2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

306t

2

 

 

 

 

306k

306j

B2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TI4699a

 

 

A2

S

306b

TI4558a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A1

B1

 

 

 

 

 

 

 

 

 

 

 

FIG. 8

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309909H

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Contents Repair Parts Important Safety InstructionsContents Manual ConventionsProMix Easy Models Series Description Psi MPa, bar ApprovalsRelated Manuals Component Manuals in English DescriptionFire and Explosion Hazard Equipment Misuse Hazard Pressure Relief Procedure Fluid Manifold to GunPump to Fluid Manifold Maintenance Problem SolutionTroubleshooting Problem Cause SolutionCircuit. See Electrical Schematic, Relieve pressure. Install larger tip. Follow Code Startup ErrorsOperating Errors Code Alarm Active Problem Cause Testing ErrorRepair Replacing Air Filter ElementSoftware Upgrades RemovalReplacing Main Circuit Board Replacing Display Circuit Board Pneumatic Control Alternator RepairReplacing Alternator Regulator Replacing AlarmReplacing Solenoids Dispense Valve/Mix Manifold Assembly Follow Pressure Relief Procedure,Schematic Main Control Board Schematic Pump Solenoid Expansion Board SchematicMain Control Board LEDs PinParts Part No Series A, Pump-based, Cart-mounted Air Spray UnitCable Connections 78 RefNo. Part No. Description Pump and Meter-based, Wall-mounted Air Spray Units Pump Solenoid Cable Connections See page 27 for model numbers and descriptions Description QtyPump-based, Wall-mounted Air Spray Units 494025 24 Ref See page 30 for model numbers and descriptions Meter-based, Wall-mounted High Pressure Units 65 Ref 4025 24 Ref See page 33 for model numbers and descriptions Pump-based, Wall-mounted High Pressure Units Muffler See page 36 for model numbers and descriptions Ft 5.2 ft Pump and Meter-based, Wall-mounted High Pressure Units TI4908a See page 40 for model numbers and descriptions MufflerCheck Valve Tube Connections, Low Pressure Pumps SideTube Connections, High Pressure Pumps P2P1Tube Connections, Meters C1G1 P2 M1Pneumatic Schematic Intrinsically Safe Pneumatic Control Part No. Description QtyAlternator Module 304 Detail Solenoid Module 306 DetailNon-intrinsically Safe Pneumatic Control 307 User Interface DisplayPump Air Control Meter Air Control No. Part No. Description QtyTechnical Data Technical Data Graco Standard Warranty Graco Information