Graco 309909H important safety instructions Code, Startup Errors, Operating Errors

Page 13

 

 

 

 

 

Alarms

Alarms

 

 

 

 

* Indicates error where audible alarm sounds once briefly.

** Indicates error where audible alarm sound pulses.

 

 

 

 

 

 

Code

Alarm

Active

Problem

 

Cause

 

 

 

 

 

 

 

 

 

 

 

 

 

Startup Errors

 

 

 

 

01

Sensor Error A*

Always

No signal from pump A

Loose cable, failed sensor or cable, failed magnet

 

 

 

sensor

 

assembly

 

 

 

 

 

02

Sensor Error B*

Always

No signal from pump B

Loose cable, failed sensor or cable, failed magnet

 

 

 

sensor

 

assembly

 

 

 

 

 

03

Communication Error*

Always

Loss of communication

Loose cable, failed board

 

 

 

between main and dis-

 

 

 

 

play boards

 

 

 

 

 

 

 

 

 

Operating Errors

 

 

 

 

04

not used

 

 

 

 

 

 

 

 

 

 

05

not used

 

 

 

 

 

 

 

 

 

06

Pump Error A**

Spray

Pump does not stall after

Intake valve leak

 

 

Test

top change over

 

 

07

Pump Error B**

 

 

Batch

 

 

 

 

 

Pump cavitating exces-

Air in lines caused by loose fitting or use of agitator

 

 

 

 

 

 

sively

 

Empty fluid supply

 

 

 

 

 

 

 

 

 

 

08

Sensor Code Error

Always

Sensor values reverted to

Sensor value data corrupt; board needs replacement

 

 

 

default

 

and /or recalibration

 

 

 

 

 

 

09

Metering Error A**

Spray

A dose too great

 

Dispense valve A leak

 

 

 

 

 

Empty B fluid supply

 

 

 

 

 

Clogged flow meter

 

 

 

 

 

 

10

Metering Error B**

Spray

B dose too great

 

Dispense valve B leak

 

 

 

 

 

Empty A fluid supply

 

 

 

 

 

Clogged flow meter

 

 

 

 

 

11

Sensor Reading Low A*

Spray

Pump stroke travels

Sensor or bracket loose

 

 

Test

beyond sensor range at

 

12

Sensor Reading Low B*

Sensor magnet dirty

Batch

top change over

 

 

 

 

 

 

 

 

 

 

 

 

 

13

Sensor Reading High A*

Spray

Pump stroke travels

Sensor or bracket loose

 

 

Test

beyond sensor range at

 

14

Sensor Reading High B*

Sensor magnet dirty

Batch

bottom change over

 

 

 

 

 

 

 

 

 

 

21

Pot Life Error

Spray

Pot life timer timed out

Not enough material sprayed after last reset

 

 

first, then

 

 

 

 

 

Always

 

 

 

 

 

 

 

 

 

309909H

13

Image 13
Contents Important Safety Instructions Repair PartsManual Conventions ContentsSeries Description Psi MPa, bar Approvals ProMix Easy ModelsComponent Manuals in English Description Related ManualsFire and Explosion Hazard Equipment Misuse Hazard Fluid Manifold to Gun Pressure Relief ProcedurePump to Fluid Manifold Problem Solution Maintenance Problem Cause Solution TroubleshootingCircuit. See Electrical Schematic, Relieve pressure. Install larger tip. Follow Operating Errors Startup ErrorsCode Testing Error Code Alarm Active Problem CauseReplacing Air Filter Element RepairRemoval Software UpgradesReplacing Main Circuit Board Replacing Display Circuit Board Alternator Repair Pneumatic ControlReplacing Solenoids Replacing AlarmReplacing Alternator Regulator Follow Pressure Relief Procedure, Dispense Valve/Mix Manifold AssemblySchematic Pump Solenoid Expansion Board Schematic Main Control Board SchematicMain Control Board LEDs PinPart No Series A, Pump-based, Cart-mounted Air Spray Unit Parts78 Ref Cable ConnectionsNo. Part No. Description Pump and Meter-based, Wall-mounted Air Spray Units Pump Solenoid Cable Connections Description Qty See page 27 for model numbers and descriptionsPump-based, Wall-mounted Air Spray Units 494025 24 Ref See page 30 for model numbers and descriptions Meter-based, Wall-mounted High Pressure Units 65 Ref 4025 24 Ref See page 33 for model numbers and descriptions Pump-based, Wall-mounted High Pressure Units Muffler See page 36 for model numbers and descriptions Ft 5.2 ft Pump and Meter-based, Wall-mounted High Pressure Units TI4908a Muffler See page 40 for model numbers and descriptionsCheck Valve Side Tube Connections, Low Pressure PumpsP2P1 Tube Connections, High Pressure PumpsC1G1 P2 M1 Tube Connections, MetersPneumatic Schematic Part No. Description Qty Intrinsically Safe Pneumatic ControlSolenoid Module 306 Detail Alternator Module 304 DetailNon-intrinsically Safe Pneumatic Control 307 Display User InterfaceNo. Part No. Description Qty Pump Air Control Meter Air ControlTechnical Data Technical Data Graco Information Graco Standard Warranty