Country Home Products Setting UP Your Neuton Garden Cart, Unpacking Your Cart

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CHAPTER 3

SETTING UP YOUR NEUTON GARDEN CART

Your NEUTON Garden Cart ships complete in one box. Before using your Cart, you must assemble it. Review the checklist to make sure you have all the parts you need. Then, take some time to review the drawings and photographs to get familiar with the steps needed to assemble your Cart. It’s much easier to assemble your Cart once you see and understand how the parts all fit together.

Unpacking Your Cart

Open the long-end of the box with the taped closure, then lay the box down on its side with the buckets on the bottom. Slide everything out part way — that way you can easily reach all the parts in the box.

Empty all the items from the box onto a strong table and make sure you have all the parts. Use the pictures on the next two pages to compare.

Some Special Unpacking Instructions

Be extra careful with the drive train; it’s heavy, so use both hands to lift it. The drive train comes wrapped in its own box. The battery is shipped already mounted in the drive train.

Clip the straps on the drive train’s box, then with its housing down, slide the drive train out.

The battery stays neatly nestled within the drive train’s housing. Two zip ties hold it in place for ease of assembly later. Do not remove the zip ties at this time. The zip ties need never be removed unless you require a replacement battery in the future.

The wire harness is tucked into one corner of the drive train housing. Carefully pull the wire harness out and route it through the slot in the drive train housing. Protect the exposed electronics of the drive train and battery until you are ready put them — as one unit — into your Cart.

The caddy is attached to the buckets with ties. Cut the ties to detach the caddy.

Leave the hardware in the separate colored bags until you are ready to use them.

Save the charger’s cardboard box; use it to store the charger.

Other than the exceptions noted above, remove all the remaining cardboard and plastic wrapping from the parts.

Keep all the packing materials, including the box, until your two-year warranty expires.

CALL TOLL FREE 1-866-NEUTON1

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Contents Garden Cart Toll-free phone 1-866-NEUTON1 Table of Contents Parts LISTS, Schematic Diagrams and Warranty Conventions Used In This Manual Introducing the Neuton Garden CartNeuton Garden Cart Safety & Operating Instructions Safety and Information Labels General Safety RulesPreparing to Use Your Cart Protecting Yourself and Those Around YouOperating Your Cart Servicing Your Cart Moving on SlopesSafely Charging the Battery Handling the Battery SafelyNeuton Garden Cart Safety & Operating Instructions Unpacking Your Cart Setting UP Your Neuton Garden CartSome Special Unpacking Instructions Package Checklist Hardware Contents of Colored Hardware BagsAssembling Your Cart Read these Safety & Operating Instructions fullyAttach the Drive Train Attach the Wheels Attach the Upper Handle Plug in the Wire Harness About the Battery Charging and Caring for the BatteryCharging the Battery To replace your battery, tilt the Cart forward on its nose Replacing the BatteryAbout the Overload Safety Feature Disposing of the Battery Responsibly Caring for the BatteryRecycling a Used Battery Operating Your Neuton Garden Cart Understanding the Control SwitchesMoving Forward Fast Loading Your CartMoving Forward Slowly Stopping Moving BackwardNeuton Garden Cart Safety & Operating Instructions Storing Your Garden Cart Caring for Your Neuton Garden CartNeuton Garden Cart Safety & Operating Instructions Accessory Pack Optional AccessoriesLeaf Catcher Side RailsNeuton Garden Cart Safety & Operating Instructions Troubleshooting Table TroubleshootingLoud clacking or grinding noise from the gearbox Battery makes a sizzling or gurgling sound when charging Parts List Handlebar Tray Assembly Parts LISTS, Schematic Diagrams and WarrantySchematic- Handlebar Tray Assembly Ref# Part# Description Parts List Bucket AssemblySchematic Bucket Assembly Part# Description Parts List Drivetrain AssemblySchematic Bucket Assembly Neuton Garden Cart Safety & Operating Instructions Year Limited Warranty 2005 CHP, INC C