Country Home Products Garden Cart operating instructions Attach the Drive Train

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Open the blue hardware bag. Insert a 1/4" x 1/2" screw through each of the holes in the rim of the lower bucket (Figure 1).

Tighten the center two screws first using a Phillips screwdriver. The ends of the buckets will now more easily align. Then tighten the remaining four screws. Be careful not to over-tighten the screws.

Tip: Tighten the screws until they are just snug. Don’t press down too hard or tighten the screws too much. This can cause the threaded inserts (in the upper bucket) to loosen and spin freely. If an insert does loosen, push it back in and lock it into its recessed position. Then you can tighten the screw again.

3. Attach the Drive Train

Now, attach the entire drive train and battery to the bucket assembly.

Lift the drive train assembly and place it onto the lower bucket (Figure 2).

Face the wire harness and the battery door towards the rear mounting plate (attached to lower handle assembly). Make sure that the wire harness is routed through the slot in the drive train housing.

Rear mounting plate

Center screw

Figure 2. Attaching the drive train.

DO NOT PLACE THE DRIVE TRAIN ON TOP OF THE WIRE HARNESS.

Line up the drive train’s holes with the lower bucket’s receiving holes. The receiving holes on the lower bucket have threaded inserts already in them.

Tip: Make sure the drive train is seated properly on the lower bucket before inserting the screws. There is a specific position that the drive train lines up with. Again, you can look in the holes in the drive train assembly to see when it aligns properly.

Open the green hardware bag. First place a 1/4" lock washer on the 1/4" x 1-1/2" screw, then a 1/4" small flat washer. Insert the screws and washers through each of the holes (Figure 2).

Use your hands to align and loosely screw in the screws. Once all four are loosely screwed in, tighten them down snugly with a Phillips head screwdriver. Again, don’t over-tighten them.

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Contents Garden Cart Toll-free phone 1-866-NEUTON1 Table of Contents Parts LISTS, Schematic Diagrams and Warranty Conventions Used In This Manual Introducing the Neuton Garden CartNeuton Garden Cart Safety & Operating Instructions Safety and Information Labels General Safety RulesPreparing to Use Your Cart Protecting Yourself and Those Around YouOperating Your Cart Servicing Your Cart Moving on SlopesSafely Charging the Battery Handling the Battery SafelyNeuton Garden Cart Safety & Operating Instructions Some Special Unpacking Instructions Setting UP Your Neuton Garden CartUnpacking Your Cart Package Checklist Hardware Contents of Colored Hardware BagsAssembling Your Cart Read these Safety & Operating Instructions fullyAttach the Drive Train Attach the Wheels Attach the Upper Handle Plug in the Wire Harness Charging the Battery Charging and Caring for the BatteryAbout the Battery To replace your battery, tilt the Cart forward on its nose Replacing the BatteryAbout the Overload Safety Feature Recycling a Used Battery Caring for the BatteryDisposing of the Battery Responsibly Operating Your Neuton Garden Cart Understanding the Control SwitchesMoving Forward Slowly Loading Your CartMoving Forward Fast Stopping Moving BackwardNeuton Garden Cart Safety & Operating Instructions Storing Your Garden Cart Caring for Your Neuton Garden CartNeuton Garden Cart Safety & Operating Instructions Accessory Pack Optional AccessoriesLeaf Catcher Side RailsNeuton Garden Cart Safety & Operating Instructions Troubleshooting Table TroubleshootingLoud clacking or grinding noise from the gearbox Battery makes a sizzling or gurgling sound when charging Parts List Handlebar Tray Assembly Parts LISTS, Schematic Diagrams and WarrantySchematic- Handlebar Tray Assembly Ref# Part# Description Parts List Bucket AssemblySchematic Bucket Assembly Part# Description Parts List Drivetrain AssemblySchematic Bucket Assembly Neuton Garden Cart Safety & Operating Instructions Year Limited Warranty 2005 CHP, INC C