Country Home Products Garden Cart operating instructions Attach the Wheels

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4. Attach the Wheels

First, align the wire harness, then attach the rear caster

Screw

 

wheel and the front wheels.

Lock washer

 

Thread the wire harness underneath the rear mounting

Flat washer

Threaded

 

wire

plate (Figure 3). This helps keep the wire harness from

 

harness

flopping around once you turn the Cart over.

 

 

Threading the wire harness might prove a little tricky;

 

 

just stick with it.

 

 

Remove any kinks and twists from the wire harness

 

 

once it’ s through.

 

 

Position the rear caster wheel over the receiving holes

 

 

in the rear mounting plate on the lower bucket

 

 

 

(Figure 3). The caster plate aligns lengthwise with the

 

Wheel bolt

 

mounting plate. If the holes don’t align, try twisting

 

 

 

 

 

 

 

the plate a quarter turn.

 

 

 

 

Figure 3. Aligning the wire harness and attaching the wheels.

Open the clear hardware bag. First place a 1/4" lock

 

 

 

 

 

washer on the 1/4" x 1" screw, then a 1/4" large flat washer.

 

 

 

 

 

 

 

 

Insert a screw and washer through each of the holes on the caster

 

 

 

 

plate (Figure 3).

 

 

 

 

Use your hands to align and loosely screw in the screws. Once all four are loosely screwed in, tighten them down snugly with a Phillips screwdriver. Again, don’t over-tighten them.

On each front wheel, find the side stamped INSIDE (look on the wheel’s hub). Slide that side of the wheel onto the drivetrain. Align the finger slots on the drive train’s hub with the spokes of the wheel rim (Figure 4). Insert a wheel bolt through the wheel bearing and into the drive train (Figure 3).

Figure 4. Slide the front wheels into the finger slots on the drive train.

Use your hands to align and loosely screw the wheel bolts into the

threads inside the drive train. Tighten with an adjustable wrench (a 17-mm wrench works nicely too), but not too tight. Make sure the wheels spin freely.

NOTE: Do not over tighten the bolt. We designed the wheel assembly to have a slight bit of “play” in it, even when it is securely fastened.

Turn the completed bucket assembly over onto its wheels.

BE CAREFUL WHEN YOU ARE TURNING THE GARDEN CART OVER, IT’S LARGE AND HEAVY. HOLD THE WIRE HARNESS AND KEEP IT OUT OF THE WAY TO MAKE SURE THAT IT IS NOT DAMAGED.

Tip: Here’s an easy way to turn the Cart over, simply rotate the Cart over on its nose. Grab the lower handles together with the wire harness, bring the rear caster up and over the drive train, onto the bucket face, and down on the front wheels.

14NEUTON® GARDEN CART Safety & Operating Instructions

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Contents Garden Cart Toll-free phone 1-866-NEUTON1 Table of Contents Parts LISTS, Schematic Diagrams and Warranty Introducing the Neuton Garden Cart Conventions Used In This ManualNeuton Garden Cart Safety & Operating Instructions General Safety Rules Safety and Information LabelsProtecting Yourself and Those Around You Preparing to Use Your CartOperating Your Cart Moving on Slopes Servicing Your CartHandling the Battery Safely Safely Charging the BatteryNeuton Garden Cart Safety & Operating Instructions Setting UP Your Neuton Garden Cart Unpacking Your CartSome Special Unpacking Instructions Package Checklist Contents of Colored Hardware Bags HardwareRead these Safety & Operating Instructions fully Assembling Your CartAttach the Drive Train Attach the Wheels Attach the Upper Handle Plug in the Wire Harness Charging and Caring for the Battery About the BatteryCharging the Battery Replacing the Battery To replace your battery, tilt the Cart forward on its noseAbout the Overload Safety Feature Caring for the Battery Disposing of the Battery ResponsiblyRecycling a Used Battery Understanding the Control Switches Operating Your Neuton Garden CartLoading Your Cart Moving Forward FastMoving Forward Slowly Moving Backward StoppingNeuton Garden Cart Safety & Operating Instructions Caring for Your Neuton Garden Cart Storing Your Garden CartNeuton Garden Cart Safety & Operating Instructions Leaf Catcher Optional AccessoriesAccessory Pack Side RailsNeuton Garden Cart Safety & Operating Instructions Troubleshooting Troubleshooting TableLoud clacking or grinding noise from the gearbox Battery makes a sizzling or gurgling sound when charging Parts LISTS, Schematic Diagrams and Warranty Parts List Handlebar Tray AssemblySchematic- Handlebar Tray Assembly Parts List Bucket Assembly Ref# Part# DescriptionSchematic Bucket Assembly Parts List Drivetrain Assembly Part# DescriptionSchematic Bucket Assembly Neuton Garden Cart Safety & Operating Instructions Year Limited Warranty 2005 CHP, INC C