Country Home Products Garden Cart operating instructions Contents of Colored Hardware Bags

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Hardware

All hardware comes in colored bags: blue, green, clear, and red. You need each bag for a different step when assembling your Cart. Only open the bags when you need to use them. Below are drawings of the hardware (not drawn to scale) together with their quantities, and the steps where you use them. Following that is a table that describes the contents of each bag.

1/4" x 1-3/4" (4 each)

1/4" x 1-1/2" (6 each)

1/4" x 1" (4 each)

1/4" x 1/2" (6 each)

Step 6

Steps 3 and 5

Step 4

Step 2

1/4" Lock Washer (8 each)

1/4" Small Flat Washer (14 each) 1/4" Large Flat Washer (4 each)

1/4" Nylon Lock Nut (6 each)

Steps 3 and 4

Steps 3, 5 and 6

Step 4

 

Steps 5 and 6

 

 

 

Tie Wrap (3 each)

 

 

 

 

 

 

 

Step 8

 

 

 

 

Contents of Colored Hardware Bags

 

 

 

 

 

 

 

 

 

 

 

 

 

Bag Color

Step

Description

Hardware

 

Quantity

 

 

 

 

 

 

 

 

 

 

Blue

2

Attach the buckets

1/4" x 1/2" Screw

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4" Lock Washer

 

4

 

 

Green

3

Attach the drive train

1/4" Small Flat Washer

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4" x 1-1/2" Screw

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4" Lock Washer

 

4

 

 

Clear

4

Attach the caster wheel

1/4" Large Flat Washer

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4" x 1" Screw

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4" Small Flat Washer

 

2

 

 

 

5

Attach the upper handle

 

 

 

 

 

 

1/4" x 1-1/2" Screw

 

2

 

 

 

 

 

1/4" Nylon Lock Nut

 

2

 

 

Red

 

 

 

 

 

 

 

 

 

1/4" Small Flat Washer

 

4

 

 

 

6

Attach the controls caddy

 

 

 

 

 

 

1/4" x 1-3/4" Screw

 

4

 

 

 

 

 

1/4" Nylon Lock Nut

 

4

 

 

 

 

 

 

 

 

 

 

 

8

Secure the wire harness

Tie Wraps

 

3

 

 

 

 

 

 

 

 

 

All of the screws you need to assemble the NEUTON Garden Cart have a diameter of 1/4"; only the lengths vary. This is good to know if somehow the screws get jumbled while you are assembling your Cart. If this happens, simply get out a ruler and measure the length of the screw and you’ll know what size you are working with.

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Contents Garden Cart Toll-free phone 1-866-NEUTON1 Table of Contents Parts LISTS, Schematic Diagrams and Warranty Conventions Used In This Manual Introducing the Neuton Garden CartNeuton Garden Cart Safety & Operating Instructions Safety and Information Labels General Safety RulesPreparing to Use Your Cart Protecting Yourself and Those Around YouOperating Your Cart Servicing Your Cart Moving on SlopesSafely Charging the Battery Handling the Battery SafelyNeuton Garden Cart Safety & Operating Instructions Setting UP Your Neuton Garden Cart Unpacking Your CartSome Special Unpacking Instructions Package Checklist Hardware Contents of Colored Hardware BagsAssembling Your Cart Read these Safety & Operating Instructions fullyAttach the Drive Train Attach the Wheels Attach the Upper Handle Plug in the Wire Harness Charging and Caring for the Battery About the BatteryCharging the Battery To replace your battery, tilt the Cart forward on its nose Replacing the BatteryAbout the Overload Safety Feature Caring for the Battery Disposing of the Battery ResponsiblyRecycling a Used Battery Operating Your Neuton Garden Cart Understanding the Control SwitchesLoading Your Cart Moving Forward FastMoving Forward Slowly Stopping Moving BackwardNeuton Garden Cart Safety & Operating Instructions Storing Your Garden Cart Caring for Your Neuton Garden CartNeuton Garden Cart Safety & Operating Instructions Side Rails Optional AccessoriesAccessory Pack Leaf CatcherNeuton Garden Cart Safety & Operating Instructions Troubleshooting Table TroubleshootingLoud clacking or grinding noise from the gearbox Battery makes a sizzling or gurgling sound when charging Parts List Handlebar Tray Assembly Parts LISTS, Schematic Diagrams and WarrantySchematic- Handlebar Tray Assembly Ref# Part# Description Parts List Bucket AssemblySchematic Bucket Assembly Part# Description Parts List Drivetrain AssemblySchematic Bucket Assembly Neuton Garden Cart Safety & Operating Instructions Year Limited Warranty 2005 CHP, INC C