Panasonic CU-KE30NKU, CU-KE36NKU, CS-KE36NKU  Basic Functions of the Service Valves,  Pump Down

Page 109

Basic Functions of the Service Valves

The basic functions of the service valves are given in Table 8 below.

Table 8

Action

Narrow Tube Service

Wide Tube Service

Valve (2-Way)

Valve (3-Way)

 

 

CLOSED

O-ring

Valve cap

 

 

 

Stem

Shipping

Fully OPEN

Operating and test running

the air conditioner

 

Fully OPEN

 

Measuring pressure

*

 

and gas charging

 

 

 

CLOSED

 

 

*

The service port on the wide tube ser-

Air purging with

*

vice valve uses a Schrader core valve

a vacuum pump

 

to access the refrigerant system.

 

 

Therefore, be sure to use a hose con-

 

 

nector which has a push-pin inside.

 

 

(Fig. 60a)

Service valve

CAUTION

Hose with push-pin

 

 

Close

When opening or clos-

 

PUSH

ing the service valve

 

Open

 

stem, use the hex

 

Hex

NOTE

wrench. Be sure to fully

wrench

 

 

seat the wrench before

Fig. 60b

External diameter of service port

turning the valve.

 

R410A: 5/16"

 

 

Fig. 60a

Pump Down

Pump down means collecting all refrigerant gas in the system back into the outdoor unit without losing any of the gas. Pump down is used when the unit is to be moved or before servicing the refrigerant circuit.

Pump Down Procedure

Be sure to carry out pump down with the unit in cooling mode.

(1)Connect the Lo side charging hose of the manifold valve to the service port on the wide tube service valve.

(2)Using a hex wrench, turn the narrow tube service valve clockwise all the way to close the service valve. (Be sure to confirm that the wide tube service valve is fully open.)

(3)Press the operation button and start cooling oper- ation.

(4)When the low pressure gauge reading falls to 14.2 to 7.1 psi (1 to 0.5 kg/cm2), fully close the wide tube valve stem. Then quickly stop the unit.

(5)Disconnect all gauges and hoses, and replace the valve caps as they were before.

29

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Contents Indoor Model No Product Code No CS-KE30NKU + CU-KE30NKU CS-KE36NKU + CU-KE36NKUOutdoor Model No Product Code No 852 360Safety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Temperature Indoor Air Intake Temp Outdoor Air Intake TempUnit Specifications SpecificationsIndoor Unit Outdoor Unit208V CS-KE36NKU 21.9 19.9 Indoor Unit Major Component SpecificationsIndoor Unit CS-KE30NKU CB-CS-KE36NKU Indoor Unit CS-KE36NKUOutdoor Unit CU-KE30NKU Outdoor UnitBoard CompressorOutdoor Unit CU-KE36NKU Other Component Specifications Dimensional Data Inchmm 194-00-1 Unit Refrigerant Flow Diagram Refrigerant Flow DiagramIndoor Unit CS-KE30NKU Outdoor Unit CU-KE30NKU Indoor unit Outdoor unitPerformance Data Temperature ChartsHigh pressure performance chart Indoor Unit CS-KE36NKU Outdoor Unit CU-KE36NKU Discharge 9535 8630 Indoor Cooling Capacity Power Supply 230V Single Phase 60Hz Cooling CapacityCS-KE30NKU CU-KE30NKU34,000 BTU/h Outdoor Cooling Capacity Low Ambient30,900 30,870 30,800 30,710 30,590 30,400 30,210 Heating Capacity Power Supply 230V Single Phase 60Hz Heating CapacityTH Total Heating Capacity BTU/h 36,000 BTU/h Air Throw Distance Charts Cooling Electrical Data Electrical CharacteristicsVoltage230V Cooling Heating650 8FA2-5251-12400-1 Electric Wiring DiagramsController 8FA2-5251-15200-0Operation Functions FunctionsEmergency operation Auto cooling/heating operationLamp colors Timer backupNoise Reducing Control Outdoor Unit Switching Procedure to Noise Reducing ControlOperation Sound Maximum Current Value Change Function Maximum Current Value Change ProcedureDescription of function CU-KE36NKUProtective Functions Compressor discharge temperature controlOverload prevention during heating Freeze preventionCT Peak current cut-off control Defrost detection and releaseReverse-Cycle Defrosting Precautions before Performing Inspection or Repair Troubleshooting Before Calling for ServiceMethod of Self-Diagnostics Diagnosis Contents Self-diagnostics LampsReplace the controller NormalReplace the circuit board or the fuse Checking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsChecking the indoor unit Control Check items unit operation Alarm Code E05 Serial Communication Error Identification ProcedureOff Blinking Illuminated Before the OperationFrom the previous page a Alarm Code E07/P04/P05/P20/P27 Indoor Fan Motor Trouble Diagnosis of Fan MotorPin 3 Gnd blue Outdoor Fan MotorPin 1 Vcc brown Pin 2 PG whiteNoise malfunction Noise Malfunction and Electromagnetic InterferenceElectromagnetic interference Locations most susceptible to noise Trouble CorrectionChecking Electrical Components Power Supply CordMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Characteristics of New Refrigerant R410A Refrigerant R410A Special Precautions When Servicing UnitWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorAmount in the charging cylinder is less than 20% Configuration and characteristics of cylindersExample To prevent the compositionWelding leaking points Case Refrigerant is LeakingRecharging Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing UnitsAppendix a Operating Instructions CS-KE36NKU CS-KE30NKUContents FeaturesSafety Precautions Product InformationSafety Instructions Installation LocationElectrical Requirements AvoidUnit Display and Operation Button Names of PartsSymbols Remote Controller DisplayRemote Controller Temperature setting buttons Temp HR. Timer button 1-HOUR OFF TimerMode selector button High Power buttonACL button Using the Remote Controller32 x 13/16 20 mmAutomatic Operation Operation with the Remote ControllerHeating Mode Cooling and DRY ModeAutomatic fan speed Manual fan speedUnoccupied Indication Status High Power ModeSpecial Remarks Operation Indication Setting the TimerTips for Energy Saving Using the 1-HOUR OFF Timer1030 pm 710 am 1100 am Present time When the air conditioner is not running Adjusting the Airflow DirectionCleaning the main unit and Remote Controller How to replace the filterRemoving and remounting the front panel Washing the front panel with waterOperating Range Wired Remote ControllerTrouble Possible Cause Remedy Model No Outdoor Unit Indoor Unit SpecificationsPage 852-6-4190-587-00-0 Contents Installation Instructions Split System Air ConditionerPlease Read Before Starting Accidentally Fins of the outdoor unit. You may get injuredAccessories Supplied with Unit Table Tools Required for Installation not suppliedGeneral Optional Copper Tubing KitAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate  Countermeasures against snow and wind Precautions for Installation in a Snowy Area $/,8,3?,4508-25=  $/,04.3?-8,,D,4+89 Unit inch 4922054=0/041,9-*04.52,9 Required space around the outdoor unit$/,-8544+5/90+,9398,30456,4 27-5/8 11-5/8 Air Intake 25/32 13/32 13-3/8 14-31/32  #04.2,4004922054  9*2,9545/90+,9 4522,8/4/,/,0./5-/,5+55840Obstacles to the front and rear of unit Installation in front-rear rows #04.2,4004922054  9*2,9545/90+,9Trical wiring or conduits are How to Install the Indoor UnitRemove the Rear Panel from the Unit Make a HoleIf Wooden Wall Install the Rear Panel on the WallIf Block, Brick, Concrete or Similar Type Wall Hole DiaHow to remove the grille Removing and Installing the GrilleHow to replace the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringWire Size and Length Wiring Instructions for Inter-unit Connections For Outdoor Unit  For solid core wiring or F-cable How to connect wiring to the terminal For Indoor Unit For stranded wiring  Right-side tubing Mounting Left-side tubing Switching drain hose and drain capDrain cap Tubing and wiring to the out Do not supply power toTo unmount indoor unit Frame Fastening MethodWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitRouting the Tubing and Wiring Cover BTo 0.5 mm Adjust so that the amount of tube Flaring Procedure with a Flare ToolRefrigerant Tubing Use of the Flaring MethodFinishing the Installation Connecting Tubing between Indoor and Outdoor UnitsInsulation of Refrigerant Tubing Taping the TubesAir Purging Hex wrench before Be sure to completely insertAttempting to turn the valve How to Test Run the Air Conditioner  Pump Down  Basic Functions of the Service ValvesRemote Controller Installation Position  Service Valve ConnectionsAddress Setting of the Remote Controller Address SwitchDC1111-0

CS-KE30NKU, CS-KE36NKU, CU-KE30NKU, CU-KE36NKU specifications

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