Panasonic CU-KE36NKU, CU-KE30NKU, CS-KE36NKU Trouble Diagnosis of Fan Motor, Indoor Fan Motor

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8-4. Trouble Diagnosis of Fan Motor

8-4-1. Indoor Fan Motor

This indoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor.

To perform diagnosis, operate the unit in cooling mode with indoor fan speed "High". Next, make sure that the indoor unit receive the signals from the remote controller when the ON/OFF operation button is pressed.

Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors.

(B)When performing voltage measurement at the indoor controller connector for (3) in the table below, the DC motor will trip and voltage output will stop approximately 1 minute after operation is started. For this reason, to measure the voltage again, turn OFF the unit once using the remote controller, and then start the air conditioner again.

[Trouble symptom 1] The fan does not stop when the unit stops. Indoor unit controller trouble.

[Trouble symptom 2] The fan motor does not rotate when the unit is operating.

(Diagnostic procedure)

*Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor unit controller (3 locations).

Measurement location

Normal value

 

 

(1) Vm-Gnd: Between pin 1 and pin 4

DC 280 V +/-10%

 

 

(2) Vcc-Gnd: Between pin 5 and pin 4

DC 15 V +/-10%

 

 

(3) Vs-Gnd: Between pin 6 and pin 4

Fluctuation between DC 1.63 to 6.23 V

 

 

(Diagnostic results)

All of the above measured values are normal. Fan motor trouble (Replace the motor.)

Any one of the above measured values is not normal. Indoor unit controller trouble (Replace the controller .)

(Reference) DC motor connector pin arrangement Pin 1: Vm (red)

Pin 2: Not used

Pin 3: Not used

Pin 4: Gnd (black)

Pin 5: Vcc (white)

Pin 6: Vs (yellow)

Pin 7: PG (blue)

[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit operates.

(There is trouble in the system that provides feedback of motor rotation speed from the motor to the indoor unit controller.)

[Trouble symptom 4] Fan motor rotation speed does not change during indoor unit operation.

[Trouble symptom 5] Fan motor rotation speed varies excessively during indoor unit operation.

(Remedy for symptom 3 to 5)

It is not possible to identify whether the trouble is indoor unit controller trouble or motor trouble. Therefore, first replace the indoor unit controller, then (if necessary) replace the DC motor.

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Contents CS-KE30NKU + CU-KE30NKU CS-KE36NKU + CU-KE36NKU Indoor Model No Product Code NoOutdoor Model No Product Code No 852 360Safety Precautions Prohibit Table of Contents Checking Electrical Components Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeSpecifications Unit SpecificationsIndoor Unit Outdoor Unit208V CS-KE36NKU 21.9 19.9 Major Component Specifications Indoor UnitIndoor Unit CS-KE30NKU Indoor Unit CS-KE36NKU CB-CS-KE36NKUOutdoor Unit Outdoor Unit CU-KE30NKUBoard CompressorOutdoor Unit CU-KE36NKU Other Component Specifications Dimensional Data Inchmm 194-00-1 Unit Refrigerant Flow Diagram Refrigerant Flow DiagramIndoor Unit CS-KE30NKU Outdoor Unit CU-KE30NKU Indoor unit Outdoor unitTemperature Charts Performance DataHigh pressure performance chart Indoor Unit CS-KE36NKU Outdoor Unit CU-KE36NKU Discharge 9535 8630 Indoor Power Supply 230V Single Phase 60Hz Cooling Capacity Cooling CapacityCS-KE30NKU CU-KE30NKU34,000 BTU/h Cooling Capacity Low Ambient Outdoor30,900 30,870 30,800 30,710 30,590 30,400 30,210 Power Supply 230V Single Phase 60Hz Heating Capacity Heating CapacityTH Total Heating Capacity BTU/h 36,000 BTU/h Air Throw Distance Charts Cooling Electrical Characteristics Electrical DataVoltage230V Cooling Heating650 Electric Wiring Diagrams 8FA2-5251-12400-18FA2-5251-15200-0 ControllerFunctions Operation FunctionsEmergency operation Auto cooling/heating operationTimer backup Lamp colorsSwitching Procedure to Noise Reducing Control Noise Reducing Control Outdoor UnitOperation Sound Maximum Current Value Change Procedure Maximum Current Value Change FunctionDescription of function CU-KE36NKUCompressor discharge temperature control Protective FunctionsOverload prevention during heating Freeze preventionDefrost detection and release CT Peak current cut-off controlReverse-Cycle Defrosting Troubleshooting Before Calling for Service Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Diagnosis ContentsNormal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Serial Communication Error Identification Procedure Alarm Code E05Off Blinking Illuminated Before the OperationFrom the previous page a Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Pin 3 Gnd bluePin 1 Vcc brown Pin 2 PG whiteNoise Malfunction and Electromagnetic Interference Noise malfunctionElectromagnetic interference Locations most susceptible to noise Trouble CorrectionPower Supply Cord Checking Electrical ComponentsMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Refrigerant R410A Special Precautions When Servicing Unit Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionConfiguration and characteristics of cylinders Amount in the charging cylinder is less than 20%Example To prevent the compositionCase Refrigerant is Leaking Welding leaking pointsRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing UnitsAppendix a Operating Instructions CS-KE30NKU CS-KE36NKUFeatures ContentsSafety Precautions Product InformationInstallation Location Safety InstructionsElectrical Requirements AvoidNames of Parts Unit Display and Operation ButtonRemote Controller Display SymbolsRemote Controller HR. Timer button 1-HOUR OFF Timer Temperature setting buttons TempMode selector button High Power buttonUsing the Remote Controller ACL button32 x 13/16 20 mmOperation with the Remote Controller Automatic OperationCooling and DRY Mode Heating ModeAutomatic fan speed Manual fan speedHigh Power Mode Unoccupied Indication StatusSpecial Remarks Setting the Timer Operation IndicationUsing the 1-HOUR OFF Timer Tips for Energy Saving1030 pm 710 am 1100 am Present time Adjusting the Airflow Direction When the air conditioner is not runningHow to replace the filter Cleaning the main unit and Remote ControllerRemoving and remounting the front panel Washing the front panel with waterWired Remote Controller Operating RangeTrouble Possible Cause Remedy Specifications Model No Outdoor Unit Indoor UnitPage 852-6-4190-587-00-0 Installation Instructions Split System Air Conditioner ContentsPlease Read Before Starting Fins of the outdoor unit. You may get injured AccidentallyTools Required for Installation not supplied Accessories Supplied with Unit TableGeneral Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area  Countermeasures against snow and wind $/,8,3?,4508-25=  $/,04.3?-8,,D,4+89 Unit inch Required space around the outdoor unit 4922054=0/041,9-*04.52,9$/,-8544+5/90+,9398,30456,4 27-5/8 11-5/8 Air Intake 25/32 13/32 13-3/8 14-31/32 4522,8/4/,/,0./5-/,5+55840  #04.2,4004922054  9*2,9545/90+,9Installation in front-rear rows Obstacles to the front and rear of unit #04.2,4004922054  9*2,9545/90+,9How to Install the Indoor Unit Trical wiring or conduits areRemove the Rear Panel from the Unit Make a HoleInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Hole DiaRemoving and Installing the Grille How to remove the grilleHow to replace the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingWire Size and Length Wiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit  For solid core wiring or F-cable For stranded wiring Mounting  Right-side tubingSwitching drain hose and drain cap  Left-side tubingDrain cap Do not supply power to Tubing and wiring to the outTo unmount indoor unit Frame Fastening MethodHow to Install the Outdoor Unit Wiring Instructions for the Outdoor UnitRouting the Tubing and Wiring Cover BFlaring Procedure with a Flare Tool To 0.5 mm Adjust so that the amount of tubeRefrigerant Tubing Use of the Flaring MethodConnecting Tubing between Indoor and Outdoor Units Finishing the InstallationInsulation of Refrigerant Tubing Taping the TubesAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner  Basic Functions of the Service Valves  Pump Down Service Valve Connections Remote Controller Installation PositionAddress Switch Address Setting of the Remote ControllerDC1111-0

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