Panasonic CS-KE30NKU, CU-KE36NKU Tools Specifically for R410A, Tubing Installation Procedures

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10-3. Tools Specifically for R410A

For servicing, use the following tools for R410A

Tool Distinction

Tool Name

 

 

 

Gauge manifold

 

Charging hose

 

Gas leak detector

 

Refrigerant cylinder

 

Charging cylinder

 

Refrigerant recovery unit

Tools specifically for R410A

Vacuum pump with anti-reverse flow (*1)

 

(Solenoid valve-installed type, which prevents oil from flowing back into the

 

unit when the power is off, is recommended.)

 

Vacuum pump (*2)...can be used if the following adapter is attached.

 

Vacuum pump adapter (reverse-flow prevention adapter) (*3).

 

(Solenoid valve-installed adapter attached to a conventional vacuum pump.)

 

Electronic scale for charging refrigerant

 

Flare tool

 

 

 

Bender

Tools which can be com-

Torque wrench

monly used for R22,

Cutter, reamer

R407C, and R410A

Welding tool, nitrogen gas cylinder

 

 

 

CAUTION

The above tools specifically for R410A must not be used for R22 and R407C. Doing so will cause malfunction of the unit.

For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for R22-type units can be used for R410A-type. However, they must be used exclusively for R410A and never alternately with R22 and R407C.

To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external diameter of the service port screw has been altered.

<External diameter of service port> R410A : 5/16" R22, R407C : 1/4"

10-4. Tubing Installation Procedures

When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing. The following is the HAB oil generally used:

Esso: ZERICE S32

NOTE For details on tubing installation procedures, refer to the installation manuals attached to the indoor unit and outdoor unit.

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Contents 852 360 CS-KE30NKU + CU-KE30NKU CS-KE36NKU + CU-KE36NKUIndoor Model No Product Code No Outdoor Model No Product Code NoSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Temperature Indoor Air Intake Temp Outdoor Air Intake TempOutdoor Unit SpecificationsUnit Specifications Indoor Unit208V CS-KE36NKU 21.9 19.9 Indoor Unit Major Component SpecificationsIndoor Unit CS-KE30NKU CB-CS-KE36NKU Indoor Unit CS-KE36NKUCompressor Outdoor UnitOutdoor Unit CU-KE30NKU BoardOutdoor Unit CU-KE36NKU Other Component Specifications Dimensional Data Inchmm 194-00-1 Unit Indoor unit Outdoor unit Refrigerant Flow DiagramRefrigerant Flow Diagram Indoor Unit CS-KE30NKU Outdoor Unit CU-KE30NKUPerformance Data Temperature ChartsHigh pressure performance chart Indoor Unit CS-KE36NKU Outdoor Unit CU-KE36NKU Discharge 9535 8630 Indoor CU-KE30NKU Power Supply 230V Single Phase 60Hz Cooling CapacityCooling Capacity CS-KE30NKU34,000 BTU/h Outdoor Cooling Capacity Low Ambient30,900 30,870 30,800 30,710 30,590 30,400 30,210 Heating Capacity Power Supply 230V Single Phase 60Hz Heating CapacityTH Total Heating Capacity BTU/h 36,000 BTU/h Air Throw Distance Charts Cooling Heating Electrical CharacteristicsElectrical Data Voltage230V Cooling650 8FA2-5251-12400-1 Electric Wiring DiagramsController 8FA2-5251-15200-0Auto cooling/heating operation FunctionsOperation Functions Emergency operationLamp colors Timer backupNoise Reducing Control Outdoor Unit Switching Procedure to Noise Reducing ControlOperation Sound CU-KE36NKU Maximum Current Value Change ProcedureMaximum Current Value Change Function Description of functionFreeze prevention Compressor discharge temperature controlProtective Functions Overload prevention during heatingCT Peak current cut-off control Defrost detection and releaseReverse-Cycle Defrosting Precautions before Performing Inspection or Repair Troubleshooting Before Calling for ServiceMethod of Self-Diagnostics Diagnosis Contents Self-diagnostics LampsReplace the controller NormalReplace the circuit board or the fuse Checking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsChecking the indoor unit Control Check items unit operation Before the Operation Serial Communication Error Identification ProcedureAlarm Code E05 Off Blinking IlluminatedFrom the previous page a Alarm Code E07/P04/P05/P20/P27 Indoor Fan Motor Trouble Diagnosis of Fan MotorPin 2 PG white Outdoor Fan MotorPin 3 Gnd blue Pin 1 Vcc brownLocations most susceptible to noise Trouble Correction Noise Malfunction and Electromagnetic InterferenceNoise malfunction Electromagnetic interferenceMeasurement of Insulation Resistance for Electrical Parts Power Supply CordChecking Electrical Components Measurement of Insulation ResistanceChecking Continuity of Fuse on PCB Assy Characteristics Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Checklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorTo prevent the composition Configuration and characteristics of cylindersAmount in the charging cylinder is less than 20% ExampleWelding leaking points Case Refrigerant is LeakingRecharging Use of Existing Units When Tubes are ExtendedCharging Additional Refrigerant Retro-Fitting Existing SystemsAppendix a Operating Instructions CS-KE36NKU CS-KE30NKUProduct Information FeaturesContents Safety PrecautionsAvoid Installation LocationSafety Instructions Electrical RequirementsUnit Display and Operation Button Names of PartsSymbols Remote Controller DisplayRemote Controller High Power button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp Mode selector button20 mm Using the Remote ControllerACL button 32 x 13/16Automatic Operation Operation with the Remote ControllerManual fan speed Cooling and DRY ModeHeating Mode Automatic fan speedUnoccupied Indication Status High Power ModeSpecial Remarks Operation Indication Setting the TimerTips for Energy Saving Using the 1-HOUR OFF Timer1030 pm 710 am 1100 am Present time When the air conditioner is not running Adjusting the Airflow DirectionWashing the front panel with water How to replace the filterCleaning the main unit and Remote Controller Removing and remounting the front panelOperating Range Wired Remote ControllerTrouble Possible Cause Remedy Model No Outdoor Unit Indoor Unit SpecificationsPage 852-6-4190-587-00-0 Contents Installation Instructions Split System Air ConditionerPlease Read Before Starting Accidentally Fins of the outdoor unit. You may get injuredOptional Copper Tubing Kit Tools Required for Installation not suppliedAccessories Supplied with Unit Table GeneralAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate  Countermeasures against snow and wind Precautions for Installation in a Snowy Area $/,8,3?,4508-25=  $/,04.3?-8,,D,4+89 Unit inch 4922054=0/041,9-*04.52,9 Required space around the outdoor unit$/,-8544+5/90+,9398,30456,4 27-5/8 11-5/8 Air Intake 25/32 13/32 13-3/8 14-31/32  #04.2,4004922054  9*2,9545/90+,9 4522,8/4/,/,0./5-/,5+55840 9*2,9545/90+,9 Installation in front-rear rowsObstacles to the front and rear of unit  #04.2,4004922054Make a Hole How to Install the Indoor UnitTrical wiring or conduits are Remove the Rear Panel from the UnitHole Dia Install the Rear Panel on the WallIf Wooden Wall If Block, Brick, Concrete or Similar Type WallHow to remove the grille Removing and Installing the GrilleHow to replace the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringWire Size and Length Wiring Instructions for Inter-unit Connections For Outdoor Unit  For solid core wiring or F-cable How to connect wiring to the terminal For Indoor Unit For stranded wiring  Right-side tubing Mounting Left-side tubing Switching drain hose and drain capDrain cap Frame Fastening Method Do not supply power toTubing and wiring to the out To unmount indoor unitCover B How to Install the Outdoor UnitWiring Instructions for the Outdoor Unit Routing the Tubing and WiringUse of the Flaring Method Flaring Procedure with a Flare ToolTo 0.5 mm Adjust so that the amount of tube Refrigerant TubingTaping the Tubes Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Insulation of Refrigerant TubingAir Purging Hex wrench before Be sure to completely insertAttempting to turn the valve How to Test Run the Air Conditioner  Pump Down  Basic Functions of the Service ValvesRemote Controller Installation Position  Service Valve ConnectionsAddress Setting of the Remote Controller Address SwitchDC1111-0

CS-KE30NKU, CS-KE36NKU, CU-KE30NKU, CU-KE36NKU specifications

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