Sunrise Medical 931157 service manual Motor/Wheel Disassembly, Adjustment

Page 22

Disassembly/Reassembly, and Adjustment (cont)

Step 8 - Motor/Wheel

Disassembly

Note: For ease of disassembly, set the base frame on a block where all six wheels are at least 1 inch above the ground.

a.Unwrap the wire looms from the motor and pull the motor connector out (figure s8.1).

b.Depress the motor connector locking tab and unplug it (figure s8.1).

c.Use a 5mm hex key to remove the six mounting screws (figure s8.2).

d.Hold the motor-wheel assembly and tilt the cog release rod toward the center of the base to get around the motor mount, then pull the motor-wheel assembly out through the bottom of the frame.

e.Straighten the lock washer tab of the drive wheel.

f.Use a 17mm deep socket wrench to remove the drive wheel retention nut, then pull the drive wheel out from the motor shaft.

Note: If the drive wheel is difficult to remove, then remove the wheel plate screws (Phillips Head)

Reassembly

a.Perform the reverse of instructions above. Note: Torque specifications

* Motor mounting screws

15-20 ft-lbs

* Wheel retention nut

35-40 ft-lbs

* Wheel plate screw

15-20 ft-lbs

Adjustment

Note: There is a suspension bumper on the frame to limit the motor’s movement (figure 8.3). It also changes the pre- load on the front caster.

a. Use a 13mm open wrench to loosen or tighten the jam nut and make the proper adjustment (operator preference). b. Install wire tie on back inside corner of gear box.

s8.1

s8.2

s8.3

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

PAGE 16

Image 22
Contents Sunrise Medical Inc Rev a Guardian Aspire Troubleshooting Guide SpecificationsIntroduction VSI Controller VSI Controller VSI Controller ButtonsPlugs/Connectors Wiring Diagram Main Wiring Diagram/Tool ListBasic Tool List Section Troubleshooting No PowerCircuit Breaker Reset Test JoystickRe-Charging the Batteries Battery Connection CheckNot Charging Battery Wire Harness If polarity is reversed correct battery wiring Battery FuseBattery Gauge Steps Up Maximum Speed Indicator RipplesMaximum Speed Indicator Flashes Battery Gauge Blinks Once Every 2.5 SecondsTwo Bars Left Motor Disconnected Understanding VSI Controller Diagnostics CodesOne Bar Low Battery Voltage Test Left Motor OpenThree Bars Left Motor Wiring Trip Test Left Motor ShortFour Bars- Right Motor Disconnected Test Right Motor OpenFive Bars Right Motor Wiring Trip Test Right Motor ShortSeven Bars Possible Joystick Trip Controller FaultBrake Fault Nine Bars Solenoid Brake TripBattery Fault Test Motor ConnectionsReassembly Disassembly/Reassembly, and AdjustmentController and Seat Disassembly AdjustmentCog Release Disassembly Seat Posts DisassemblyShroud Disassembly Front Caster Cover Disassembly Figure s5.2 Repeat steps a and b on the other sideCharger Disassembly Battery DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly