Sunrise Medical 931157 Seven Bars Possible Joystick Trip, Controller Fault, Brake Fault

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Understanding VSI Controller Diagnostics Codes (cont.)

3.6Seven Bars - Possible Joystick Trip

A joystick trip is indicated. Make sure that the joystick is in the center position before switching on the control system.

Check that the batteries are fully charged and in good condition, examine the joystick for damage. This fault can be caused by a joystick that fails to center itself due to being dirty, bent or broken. If this is the case, replace the controller.

If the joystick fails to center because it is bent or broken, replace the controller

3.7Eight Bars - Possible Control System Trip

A control system trip is indicated. Make sure that all connections are secure.

Controller Fault

Check that the batteries are fully charged and in good condition, and check all joystick connections and cables. If this does not correct the problem, then replace the controller.

3.8 Nine Bars - Solenoid Brake Trip

Brake Fault

The parking brakes have a bad connection. Check the parking brake and motor connections. Make sure the con- trol system connections are secure.

Brake Fault

Check battery connections and cables. Set the meter to ohms and measure the resistances from pin 9 to pin 7 of the 9-pin beau plug see (figure A3.8.1.) Measure the resist- ance from pin 9 to pin 8 of the 9 pin Beau connector see (figure A3.8.2).If both readings are approximately 30 ohms, replace the controller.

A3.8.1

A3.8.2

If both readings are approximately 30 ohms then replace the controller

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

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Contents Sunrise Medical Inc Rev a Specifications Guardian Aspire Troubleshooting GuideIntroduction VSI Controller VSI Controller Buttons VSI ControllerPlugs/Connectors Main Wiring Diagram/Tool List Wiring DiagramBasic Tool List Test Joystick Troubleshooting No PowerCircuit Breaker Reset SectionBattery Connection Check Re-Charging the BatteriesNot Charging If polarity is reversed correct battery wiring Battery Fuse Battery Wire HarnessBattery Gauge Blinks Once Every 2.5 Seconds Maximum Speed Indicator RipplesMaximum Speed Indicator Flashes Battery Gauge Steps UpTest Left Motor Open Understanding VSI Controller Diagnostics CodesOne Bar Low Battery Voltage Two Bars Left Motor DisconnectedTest Left Motor Short Three Bars Left Motor Wiring TripTest Right Motor Open Four Bars- Right Motor DisconnectedTest Right Motor Short Five Bars Right Motor Wiring TripNine Bars Solenoid Brake Trip Controller FaultBrake Fault Seven Bars Possible Joystick TripTest Motor Connections Battery FaultAdjustment Disassembly/Reassembly, and AdjustmentController and Seat Disassembly ReassemblySeat Posts Disassembly Cog Release DisassemblyShroud Disassembly Figure s5.2 Repeat steps a and b on the other side Front Caster Cover DisassemblyBattery Disassembly Charger DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly