Sunrise Medical 931157 Disassembly/Reassembly, and Adjustment, Controller and Seat Disassembly

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Section 4

Disassembly/Reassembly, and Adjustment

Step 1 - Controller and Seat

Note: When using the terms “Right Hand, Left Hand” this is referenced as if seated in the chair.

Disassembly

a.Squeeze down the locking legs of the 3 pin charger plug and unplug it from the rear of the chair. (figure s1.1).

b.Rock the controller plug back and forth until it is loose and then unplug it (figure s1.1).

Note: Remember to lay cables on the seat otherwise they may become tangled when taking off the seat.

c.Pull out the safety pin from the left front seat post (figure s1.2).

d.Tilt the seat back, slide it forward, and lift it off of the base (figure s1.2).

Reassembly

a.Line up the rear seat frame with the rear seat posts, slide the seat back to the stops and let the seat frame rotate down in to the front seat post latching brackets.

b.Make sure the latching levers are locked flat against the seat post brackets, and insert the locking pin.

c.Plug the controller plugs into the plug receptacles at the rear of the chair.

Adjustment

Note: There is a setscrew in each “saddle” of the front seat post brackets that can adjust the free play of the seat frame in the bracket. Adjustment of this part is accomplished by using a 3 mm Hex wrench. After adjustment, ensure that the latching levers are fully seated and the locking pin can be installed see (figure s1.3).

s1.1

s1.2

s1.3

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

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Contents Sunrise Medical Inc Rev a Specifications Guardian Aspire Troubleshooting GuideIntroduction VSI Controller VSI Controller Buttons VSI ControllerPlugs/Connectors Basic Tool List Main Wiring Diagram/Tool ListWiring Diagram Circuit Breaker Reset Troubleshooting No PowerSection Test JoystickNot Charging Battery Connection CheckRe-Charging the Batteries If polarity is reversed correct battery wiring Battery Fuse Battery Wire HarnessMaximum Speed Indicator Flashes Maximum Speed Indicator RipplesBattery Gauge Steps Up Battery Gauge Blinks Once Every 2.5 SecondsOne Bar Low Battery Voltage Understanding VSI Controller Diagnostics CodesTwo Bars Left Motor Disconnected Test Left Motor OpenTest Left Motor Short Three Bars Left Motor Wiring TripTest Right Motor Open Four Bars- Right Motor DisconnectedTest Right Motor Short Five Bars Right Motor Wiring TripBrake Fault Controller FaultSeven Bars Possible Joystick Trip Nine Bars Solenoid Brake TripTest Motor Connections Battery FaultController and Seat Disassembly Disassembly/Reassembly, and AdjustmentReassembly AdjustmentSeat Posts Disassembly Cog Release DisassemblyShroud Disassembly Figure s5.2 Repeat steps a and b on the other side Front Caster Cover DisassemblyBattery Disassembly Charger DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly