Sunrise Medical 931157 service manual Test Motor Connections, Battery Fault

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Understanding VSI Controller Diagnostics Codes (cont.)

3.8 Nine Bars - Solenoid Brake Trip (cont.)

Test Motor Connections

If either or both readings are incorrect, then measure the resistance on the two small contacts on the 4-pin motor connector see (figure A3.8.3). If both motor connectors read approximately 60 ohms, then replace the main har- ness. Otherwise, replace the motor that does not read approximately 60 ohms.

A3.8.3

If both motor connectors read approximately 60 ohms, then replace the main harness. Otherwise, replace the motor that does not read approximately 60 ohms.

3.9 Ten Bars - High Battery Voltage

An excessive voltage has been applied to the control system. This is usually caused by a poor battery connec- tion. Check the battery connections.

Battery Fault

Check that the batteries are fully charged, the correct volt- age and in good condition. Take a voltage reading from pin 1 and pin 2 of the charger port of the VSI controller, see (figure A3.9.1) If the meter reads more than 30 volts, then check the charger. Otherwise, replace your controller.

A3.9.1

21

3

If the meter reads more than 30 volts replace the charger,

If the Batteries, connections, and voltage level are correct replace the controller.

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

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Contents Sunrise Medical Inc Rev a Guardian Aspire Troubleshooting Guide SpecificationsIntroduction VSI Controller VSI Controller VSI Controller ButtonsPlugs/Connectors Wiring Diagram Main Wiring Diagram/Tool ListBasic Tool List Troubleshooting No Power Circuit Breaker ResetSection Test JoystickRe-Charging the Batteries Battery Connection CheckNot Charging Battery Wire Harness If polarity is reversed correct battery wiring Battery FuseMaximum Speed Indicator Ripples Maximum Speed Indicator FlashesBattery Gauge Steps Up Battery Gauge Blinks Once Every 2.5 SecondsUnderstanding VSI Controller Diagnostics Codes One Bar Low Battery VoltageTwo Bars Left Motor Disconnected Test Left Motor OpenThree Bars Left Motor Wiring Trip Test Left Motor ShortFour Bars- Right Motor Disconnected Test Right Motor OpenFive Bars Right Motor Wiring Trip Test Right Motor ShortController Fault Brake FaultSeven Bars Possible Joystick Trip Nine Bars Solenoid Brake TripBattery Fault Test Motor ConnectionsDisassembly/Reassembly, and Adjustment Controller and Seat DisassemblyReassembly AdjustmentCog Release Disassembly Seat Posts DisassemblyShroud Disassembly Front Caster Cover Disassembly Figure s5.2 Repeat steps a and b on the other sideCharger Disassembly Battery DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly