Sunrise Medical 931157 service manual Four Bars- Right Motor Disconnected, Test Right Motor Open

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Understanding VSI Controller Diagnostics Codes (cont.)

3.4 Four Bars- Right Motor Disconnected

The right hand motor has a bad connection. Check the connections to the right hand module.

Test Right Motor Open

Check that the batteries are fully charged and in good con- dition, and check all cables and connections. Check the connections to the right motor, look for a loose or damaged connector. Remove the 9-pin Beau plug and check the resistance across pin 1 and pin 2 as shown on (figure A3.4.1). If the meter reads between 0 to 1.5 ohms, then replace the controller.

A3.4.1

If the meter reads between 0 and 1.5 ohms, then replace the controller.

Otherwise, check the brushes on the right motor. Ensure that they are not excessively worn, (replace as required) as shown in (Figure A3.4.2).

A3.4.2

Use the meter to check the resistance across the two bot- tom contacts of the thicker wires on the 4-pin motor con- nector as shown in (figure A3.4.3). If the meter reads between 0 to 1.5 ohms, then replace the main harness. If none of the above corrects the problem, replace the right motor.

A3.4.3

If the meter reads between 0 and 1.5 ohms, then replace the main harness. If this does not correct the prob- lem, then replace the right motor.

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

PAGE 7

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Contents Sunrise Medical Inc Rev a Specifications Guardian Aspire Troubleshooting GuideIntroduction VSI Controller VSI Controller Buttons VSI ControllerPlugs/Connectors Wiring Diagram Main Wiring Diagram/Tool ListBasic Tool List Circuit Breaker Reset Troubleshooting No PowerSection Test JoystickRe-Charging the Batteries Battery Connection CheckNot Charging If polarity is reversed correct battery wiring Battery Fuse Battery Wire HarnessMaximum Speed Indicator Flashes Maximum Speed Indicator RipplesBattery Gauge Steps Up Battery Gauge Blinks Once Every 2.5 SecondsOne Bar Low Battery Voltage Understanding VSI Controller Diagnostics CodesTwo Bars Left Motor Disconnected Test Left Motor OpenTest Left Motor Short Three Bars Left Motor Wiring TripTest Right Motor Open Four Bars- Right Motor DisconnectedTest Right Motor Short Five Bars Right Motor Wiring TripBrake Fault Controller FaultSeven Bars Possible Joystick Trip Nine Bars Solenoid Brake TripTest Motor Connections Battery FaultController and Seat Disassembly Disassembly/Reassembly, and AdjustmentReassembly AdjustmentSeat Posts Disassembly Cog Release DisassemblyShroud Disassembly Figure s5.2 Repeat steps a and b on the other side Front Caster Cover DisassemblyBattery Disassembly Charger DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly