Sunrise Medical 931157 service manual Five Bars Right Motor Wiring Trip, Test Right Motor Short

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Understanding VSI Controller Diagnostics Codes (cont.)

3.5 Five Bars - Right Motor Wiring Trip

The right hand motor has a short circuit to a battery connection.

Test Right Motor Short

Check that the batteries are fully charged and in good con- dition, and check all cables and connections. Check the connections to the right motor, look for a loose or damaged connector. Take a resistance reading from pin 2 to pin 9 see (figure A3.5.1). Take a resistance reading from pin 2 to pin 7 or pin 8 see (figure A3.5.2), if the all the circuits are open (resistance is greater than 10K ohms), then replace the controller.

A3.5.1

A3.5.2

If the all the circuits are open (resistance is greater than 10K ohms), then replace the controller.

If the reading is short (resistance is less than 10 K ohms) on any of the readings, proceed to check the 4-pin motor connector. Measure the resistance from the bottom contact of the red thick wire on the 4-pin right motor connector to each of the top contacts of the connectors see (figure A3.5.3). Measure the resistance from the bottom contact of the black thick wire on the 4-pin right motor connector to each the top contacts of the connector (below right). If all of the readings are open, then replace the main harness. If any of the readings are short, then replace the right motor.

A3.5.3

Test 1

 

Test 2

 

 

 

 

Test 3

 

Test 4

 

 

 

 

 

 

If all of the readings are open, then replace the main harness. If any of the readings are short, then replace the right motor.

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

PAGE 8

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Contents Sunrise Medical Inc Rev a Guardian Aspire Troubleshooting Guide SpecificationsIntroduction VSI Controller VSI Controller VSI Controller ButtonsPlugs/Connectors Basic Tool List Main Wiring Diagram/Tool ListWiring Diagram Section Troubleshooting No PowerCircuit Breaker Reset Test JoystickNot Charging Battery Connection CheckRe-Charging the Batteries Battery Wire Harness If polarity is reversed correct battery wiring Battery FuseBattery Gauge Steps Up Maximum Speed Indicator RipplesMaximum Speed Indicator Flashes Battery Gauge Blinks Once Every 2.5 SecondsTwo Bars Left Motor Disconnected Understanding VSI Controller Diagnostics CodesOne Bar Low Battery Voltage Test Left Motor OpenThree Bars Left Motor Wiring Trip Test Left Motor ShortFour Bars- Right Motor Disconnected Test Right Motor OpenFive Bars Right Motor Wiring Trip Test Right Motor ShortSeven Bars Possible Joystick Trip Controller FaultBrake Fault Nine Bars Solenoid Brake TripBattery Fault Test Motor ConnectionsReassembly Disassembly/Reassembly, and AdjustmentController and Seat Disassembly AdjustmentCog Release Disassembly Seat Posts DisassemblyShroud Disassembly Front Caster Cover Disassembly Figure s5.2 Repeat steps a and b on the other sideCharger Disassembly Battery DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly