Sunrise Medical 931157 service manual Battery Wire Harness

Page 9

1.6 Battery Wire Harness

Check that the battery wire harness has the polarity cor- rect. Set the meter to dc volts and measure the connector with the red lead on the red wire contact (top of the con- nector) and the black lead on the black wire contact (bot- tom of the connector) as shown in (figure A1.6.1). If both battery wire harnesses have full voltage and correct polari- ty, then proceed to step 1.8. If voltage is absent proceed to step 1.7. If polarity is reversed correct battery wiring.

A1.6.1

If polarity is reversed correct battery wiring.

 

1.7 Battery Fuse

 

 

 

 

 

 

Check that the battery fuse is in good condition. With the

 

 

 

 

 

batteries disconnected remove the fuse cap, inspect the

 

 

 

 

 

fuse to see if the fuse is blown. To make sure the fuse is

 

 

 

 

 

not blown, set the meter to ohms and measure the resist-

 

 

 

 

 

ance across the fuse. see (figure A1.7.1). If the meter

 

 

 

 

 

reads more than one ohm, change the fuse, or else pro-

 

 

 

 

 

ceed to the next step.

 

 

 

 

 

 

 

A1.7.1

 

 

 

 

 

 

 

 

 

 

If the meter reads more than one ohm, change the Battery fuse.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.8 Circuit Breaker Test

 

 

 

 

 

 

 

 

 

 

 

To check the circuit breaker set the meter to ohms and

 

 

 

 

 

measure the resistance across the circuit breaker as shown

 

 

 

 

 

in (figure A1.8.1). If the meter reads more than 1 ohm,

 

 

 

 

 

then change the circuit breaker, otherwise proceed to next

 

 

 

 

 

step.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A1.8.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the meter reads more than 1 ohm, then change the circuit breaker.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.9 Main Harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the above steps did not correct the problem, change the

 

 

 

main harness.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the previous steps did not correct the problem, change the main harness.

 

 

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

PAGE 3

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Contents Sunrise Medical Inc Rev a Specifications Guardian Aspire Troubleshooting GuideIntroduction VSI Controller VSI Controller Buttons VSI ControllerPlugs/Connectors Main Wiring Diagram/Tool List Wiring DiagramBasic Tool List Circuit Breaker Reset Troubleshooting No PowerSection Test JoystickBattery Connection Check Re-Charging the BatteriesNot Charging If polarity is reversed correct battery wiring Battery Fuse Battery Wire HarnessMaximum Speed Indicator Flashes Maximum Speed Indicator RipplesBattery Gauge Steps Up Battery Gauge Blinks Once Every 2.5 SecondsOne Bar Low Battery Voltage Understanding VSI Controller Diagnostics CodesTwo Bars Left Motor Disconnected Test Left Motor OpenTest Left Motor Short Three Bars Left Motor Wiring TripTest Right Motor Open Four Bars- Right Motor DisconnectedTest Right Motor Short Five Bars Right Motor Wiring TripBrake Fault Controller FaultSeven Bars Possible Joystick Trip Nine Bars Solenoid Brake TripTest Motor Connections Battery FaultController and Seat Disassembly Disassembly/Reassembly, and AdjustmentReassembly AdjustmentSeat Posts Disassembly Cog Release DisassemblyShroud Disassembly Figure s5.2 Repeat steps a and b on the other side Front Caster Cover DisassemblyBattery Disassembly Charger DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly