Sunrise Medical 931157 service manual Three Bars Left Motor Wiring Trip, Test Left Motor Short

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Understanding VSI Controller Diagnostics Codes (cont.)

3.3 Three Bars - Left Motor Wiring Trip

The left hand motor has a short circuit to a battery connection.

Test Left Motor Short

Check that the batteries are fully charged and in good con- dition; and check all cables and connections. Check the connections to the left motor, look for a loose or damaged connector. Take a resistance reading from pin 3 to pin 9 and pin 3 to pin 7 or pin 8, see (figure A3.3.1) and (A3.3.2), if the all the circuits are open (resistance is greater than 10 K ohm), then replace the controller. If the reading is short (resistance is less than 10 K ohm), proceed to check the 4-pin motor connector.

A3.3.1

A3.3.2

If the all the circuits are open (resistance is greater than 10 K ohm), then replace the controller.

Measure the resistance from the bottom contact of the red thick wire on the 4-pin left motor connector to each of the top contacts of the connector see (figure A3.3.3). Measure the resistance from the bottom contact of the black thick wire on the 4-pin left motor connector to each of the top contacts of the connector see (below right). If all of the readings are open, then replace the main harness. If any of the readings are short, then replace the left motor.

Test 1

A3.3.3

Test 2

Test 3

 

Test 4

 

 

 

 

 

 

If all of the readings are open, then replace the main harness. If any of the readings are short, then replace the left motor.

SUNRISE MEDICAL

ASPIRE SERVICE MANUAL

2003

PAGE 6

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Contents Sunrise Medical Inc Rev a Guardian Aspire Troubleshooting Guide SpecificationsIntroduction VSI Controller VSI Controller VSI Controller ButtonsPlugs/Connectors Main Wiring Diagram/Tool List Wiring DiagramBasic Tool List Troubleshooting No Power Circuit Breaker ResetSection Test JoystickBattery Connection Check Re-Charging the BatteriesNot Charging Battery Wire Harness If polarity is reversed correct battery wiring Battery FuseMaximum Speed Indicator Ripples Maximum Speed Indicator FlashesBattery Gauge Steps Up Battery Gauge Blinks Once Every 2.5 SecondsUnderstanding VSI Controller Diagnostics Codes One Bar Low Battery VoltageTwo Bars Left Motor Disconnected Test Left Motor OpenThree Bars Left Motor Wiring Trip Test Left Motor ShortFour Bars- Right Motor Disconnected Test Right Motor OpenFive Bars Right Motor Wiring Trip Test Right Motor ShortController Fault Brake FaultSeven Bars Possible Joystick Trip Nine Bars Solenoid Brake TripBattery Fault Test Motor ConnectionsDisassembly/Reassembly, and Adjustment Controller and Seat DisassemblyReassembly AdjustmentCog Release Disassembly Seat Posts DisassemblyShroud Disassembly Front Caster Cover Disassembly Figure s5.2 Repeat steps a and b on the other sideCharger Disassembly Battery DisassemblyMotor/Wheel Disassembly Motor Mounts Disassembly Front and Rear Caster Assembly Disassembly Wire Harnesses Disassembly