Emerson 4000 manual Led, Flashes Status MA Line Fault Clearing

Page 108

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

Table 8-1. Diagnostic/Unit Alarm Fault Definitions – Membrane Keypad Only

 

 

 

 

 

Self-

LED

Flashes

Status

4-20 mA Line

Fault

Clearing

 

 

 

 

 

 

HEATER T/C

1

OPEN

Dependent on position 3 of SW2*

1

NO

 

2

SHORTED

Dependent on position 3 of SW2*

2

NO

 

3

REVERSED

Dependent on position 3 of SW2*

3

NO

 

4

A/D COMM ERROR

Dependent on position 3 of SW2*

4

NO

HEATER

1

OPEN

Dependent on position 3 of SW2*

5

NO

 

2

HIGH HIGH TEMP

Dependent on position 3 of SW2*

6

NO

 

3

HIGH CASE TEMP

Dependent on position 3 of SW2*

7

YES

 

4

LOW TEMP

Dependent on position 3 of SW2*

8

YES

 

5

HIGH TEMP

Dependent on position 3 of SW2*

9

YES

O2 CELL

1

HIGH mV

Dependent on position 3 of SW2*

10

YES

 

3

BAD

Track O2

11

YES

 

4

EEPROM CORRUPT

Dependent on position 3 of SW2*

12

NO

CALIBRATION

1

INVALID SLOPE

Track O2

13

YES

 

2

INVALID CONSTANT

Track O2

14

YES

 

3

LAST CALIBRATION

Track O2

15

YES

 

 

FAILED

 

 

 

 

**

CALIBRATION RECOM-

Track O2

 

YES

 

 

MENDED

 

 

 

*Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause the 4-20 mA signal to go to a user-selectable limit of 3.5 mA or 21.6 mA (position 3 of SW2). Factory default value is 3.5 mA. Alarms which are not “self-clearing” will require recycling of power to the electronics.

**The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended alarm LED on the opera- tor’s keypad.

Table 8-2. Diagnostic/Unit Alarm Fault Definitions – LOI

 

 

Fault

Self-

Message

Status

Number

Clearing

 

 

 

 

O2 T/C OPEN

HEATER T/C OPEN

1

NO

O2 T/C SHORTED

HEATER T/C SHORTED

2

NO

O2 T/C REVERSED

HEATER T/C POLARITY REVERSED

3

NO

ADC ERROR

A/D COMM ERROR

4

NO

O2 HEATER OPEN

O2 HEATER OPEN

5

NO

VERY HI O2 TEMP

VERY HIGH PROCESS TEMPERATURE

6

NO

BOARD TEMP HI

ELECTRONICS OVERHEATED

7

YES

O2 TEMP LOW

LOW PROCESS TEMPERATURE

8

YES

O2 TEMP HI

HIGH PROCESS TEMPERATURE

9

YES

O2 CELL OPEN

O2 CELL OPEN

10

YES

O2 CELL BAD

O2 CELL FAILED

11,13, 14

YES

EEPROM CORRUPT

EEPROM FAILED

12

NO

CALIB FAILED

LAST CALIBRATION FAILED

15

YES

LINE FREQ ERROR

INCORRECT INPUT LINE FREQUENCY

 

NO

 

DETECTED ON POWER UP

 

 

8-4 Troubleshooting

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Oxymitter IB-106-340 Rev DecemberEssential Instructions Highlights of Changes Effective December, 2003 RevSummary Highlights of Changes Table of Contents OxymitterStartup and Operation of Oxymitter 4000 with LOI List of Illustrations Oxymitter 4000 Gas Connections Calibration Gas ConnectionsList of Tables 11-311-5 11-1Preface DefinitionsOxymitter Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Ceramic Fiber Products Material Safety Data Sheet July 1Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 with Remote Imps 4000 OptionOxymitter Remote Electronics with Integral SPS Option Can YOU USE the Following Quick Start GUIDE? Use this Quick Start Guide ifQuick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Quick Reference Guide Manual Calibration Instructions Performing a Manual Calibration with a Membrane KeypadHart Communicator Fast KEY Sequences Technical Support HotlineSection Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package Oxymitter Integrally Mounted Remote MountedMembrane Keypad Model 751 LCD Display Panel Control Room Asset Management Solutions Line Voltage Standard Imps 4000 MultiprobeAutocalibration Option SPS 4000 Single Probe Autocalibration OptionCalibra Imps 4000 Optional SPS 4000 OptionalMounting Components FigureFront View Rear View of Manifold onlyModel 751 Remote Powered Loop LCD Display Probe OptionsDiffusion Elements 13. Hastelloy Cup-Type Diffusion Assembly Abrasive Shield AssemblyView a Specifications Oxymitter 100% relative humidity Nema 4X IP56In. NPT 90 to 250 VAC, 50/60 HzProduct Matrix Code Sensing Probe TypeCalibration Components Part Number Description3D39695G01 3D39695G023D39695G03 3D39695G04Section Installation Mechanical InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter 4000 Remote Electronics Installation Horizontal Mounted SPS 4000 a Vertical Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Remote Electronics Installation Installation with Drip Loop and Insulation RemovalAll wiring must conform to local and national codes Connect Line VoltageIntegral Electronics Install Interconnecting Cable Probe WALL-MOUNTED Electrical Installation for Oxymitter 4000 with SPS Not Used Line Connect Relay Output Wiring Connect 4-20 mA Signal WiringPneumatic Installation for Oxymitter 4000 Without SPS Reference Air Package13. Air Set, Plant Air Connection Pneumatic Installation for Oxymitter 4000 with SPSImps 4000 Connections Oxymitter Section Configuration of Oxymitter With Membrane Keypad Verify Mechanical InstallationVerify Terminal Block Wiring GeneralVerify Oxymitter 4000 Configuration SW2Model 751. The loop-driven LCD display Heater T/C Diagnostic Alarm Calibration Handshake SignalLogic I/O Configuration as set at HART/AMS or LOI Mode Logic I/ORecommended Configuration MA Signal Upon Critical AlarmCalibration Oxymitter Section Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals and LOIVerify Oxymitter 4000 Configuration Defaults Oxymitter 4000 with LOI Logic I/O Recommended Configuration Oxymitter Power UP General OperationDiagnostic Alarm LEDS. If there Is an error in the system, one of theseTROUBLESHOOTING. Case of multiple errors, only oneSection Startup and Operation Oxymitter 4000 with LOI O2 0.00% LK warm up 367dgCO2 2.59% LK normal Start UP Oxymitter 4000 CalibrationLOI Features LockoutLOI Menu Tree DataOxymitter 4000 Setup AT the LOI SYSTEM/Calibration SetupSYSTEM/Input/Output SYSTEM/ParametersLOI Installation SYSTEM/StatusSYSTEM/Software Sensor DataModel 751 Remote Powered Loop Oxymitter 4000 Test PointsTP3 and TP4 monitor the heater thermo TP1 and TP2 monitor the oxygen cellSignal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator Signal Line Connections HART/AMSOverview Method 1, For Load Resistance ≥ 250 OhmsLogic I/O Configurations Logic I/O Configuration ModeHart Communicator PC Connections OFF-LINE and ON-LINE OperationsMenu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Hart Communicator Manual O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 FlowFrom the Device Setup screen, select From the Detailed Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter Section Troubleshooting 100EMFmV 16.1 18.4 21.1 23.8 27.2 31.2 36.0Alarm Indications Alarm Contacts Identifying and Correcting AlarmIndications with Membrane Keypad Flashes Status MA Line Fault Clearing LEDAlarms O2 T/C Open Fault 1, Open ThermocoupleKeypad LOIAlarms O2 T/C Shorted Fault 2, Shorted ThermocoupleAlarms O2 T/C Reversed Fault 3, Reversed Thermocouple Wiring orFaulty PC Board Alarms ADC Error Fault 4, A/D Comm ErrorAlarms O2 Heater Open Fault 5, Open HeaterAlarms Very Hi O2 Temp Fault 6, High High Heater TempAlarms Board Temp Hi Fault 7, High Case TempAlarms O2 Temp Low Fault 8, Low Heater TempAlarms O2 Temp Hi Fault 9, High Heater TempAlarms O2 Cell Open Fault 10, High Cell mVAlarms O2 Cell Bad Fault 11, Bad CellAlarms EEprom Corrupt Fault 12, Eeprom CorruptFault 13, Invalid Slope Fault 14, Invalid Constant Alarms Calib Failed Fault 15, Last Calibration FailedProbe passes calibration, but still appears to read high Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? SPS 4000 Troubleshooting Can I calibrate a badly plugged diffuser?SPS 4000 Fault Finding Symptom Check Remedy Symptom no Test GAS Flow 19. SPS 4000 Troubleshooting Flowchart Sheet 119. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Maintenance and Service Calibration Oxymitter 4000 with a Membrane KeypadStart Calib from the Calibra Tion menuAlarms Manual CalibrationOxymitter Apply Gas Hit E when ready CALIBRATION/ Start CalibrationFlow Gas 1xxxxs Read Gas 1xxxxs Done Gas PurgexxxxsOxymitter 4000 Repair ReplaceOxymitter 4000 with Integral Electronics, Exploded View Remote Electronics Oxymitter Electronic Assembly Electronic Assembly Replacement Fuse Replacement FigureTerminal Block Replacement Entire Probe Replacement Excluding Probe Head Heater Strut ReplacementHeater Strut Assembly Probe to Probe Head Assembly Remote Electronics Only Cell ReplacementOxymitter 11. Ceramic Diffusion Element Replacement Oxymitter SPS 4000 Maintenance and Component Replacement Board Replacement 13. SPS 4000 Manifold Assembly Solenoid Replacement Pressure Switch ReplacementPower Supply Board Interface BoardCheck Valve Replacement Pressure Regulator Optional MaintenanceFlowmeter Adjustments Flowmeter Replacement 15. Calibration Gas and Reference Air Components Calibration Record For Rosemount Analytical In Situ O2 Probe Value to begin migrating back to the process valueSection Return of Material Oxymitter Section Replacement Parts Replacement Parts for ProbeReplacement Parts for Probe Part Number Figure and Index No No Dust Seal DescriptionCell Replacement Kit Oxymitter Probe Disassembly Kit Replacement Parts for Electronics Replacement Parts for SPS Replacement Parts for Calibration ComponentsOxymitter Section Optional Accessories Asset Management Solutions AMSHart Handheld 275/375 Communicator BY-PASS PackagesImps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Autocalibration SequencerOxymitter O2 Calibration GAS Catalyst RegenerationOxymitter Section Index Fuse, 8-22, 8-23, 9-18 Warranty Oxymitter Serial no Order no
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4000 specifications

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