Emerson manual Electrical Installation for Oxymitter 4000 with SPS

Page 69

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

2.Remove screw (32, Figure 9-4), gasket (33), and cover lock (34) at the probe head. Remove housing cover (27).

3.Connect the heater power leads, the thermocouple leads and the oxygen signal leads at the terminal block. The leads are tagged for polarity.

2-4 ELECTRICAL INSTALLATION (FOR OXYMITTER 4000 WITH SPS 4000)

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the unit to the power supply.

Install all protective equipment covers and safety ground leads after installa- tion. Failure to install covers and ground leads could result in serious injury or death.

To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, con- nection to the main electrical power supply must be made through a circuit breaker (min 10 A) which will discon- nect all current-carrying conductors during a fault situation. This circuit breaker should also include a me- chanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947.

Autocalibration systems will inject gases into the probe and make electronic adjustments with no operator attention required. The SPS 4000 pro- vides solenoid valves and circuitry for calibrating a single Oxymitter 4000 unit.

The SPS 4000 autocalibration system utilizes the Oxymitter 4000’s bidirectional logic contact as a “handshake” signal. Therefore, this signal is not available for alarming purposes.

The following contacts are provided through the autocalibration system:

a.One contact closure per probe from the con- trol room to the SPS 4000 for “calibration ini- tiate”.

b.One contact output per probe from the SPS 4000 to the control room for “in calibration” notification.

c.One contact per probe from the SPS 4000 to the control room for “calibration failed” notifi- cation, which includes output from pressure switch indicating “cal gas bottles empty”.

NOTE

The 4-20 mA signal can be configured to respond normally during any cali- bration, or can be configured to hold the last O2 value upon the initiation of calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration. Holding the last O2 value may be useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O2 signal into manual prior to calibrating.

Electrically connect the probe as follows:

d.Remove screws (26, Figure 9-13)securing terminal cover (27). Remove the cover to ex- pose terminal strip (25).

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-15

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Contents IB-106-340 Rev December OxymitterEssential Instructions Highlights of Changes Effective December, 2003 RevSummary Highlights of Changes Oxymitter Table of ContentsStartup and Operation of Oxymitter 4000 with LOI Oxymitter 4000 Gas Connections Calibration Gas Connections List of Illustrations11-3 List of Tables11-5 11-1Definitions PrefaceOxymitter Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter July 1 Ceramic Fiber Products Material Safety Data SheetSection II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter Oxymitter 4000 with Remote Imps 4000 Option What YOU Need to KnowOxymitter Remote Electronics with Integral SPS Option Use this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE?Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration with a Membrane Keypad Quick Reference Guide Manual Calibration InstructionsTechnical Support Hotline Hart Communicator Fast KEY SequencesSection Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package Remote Mounted Oxymitter Integrally MountedMembrane Keypad Model 751 LCD Display Panel Control Room Asset Management Solutions Line Voltage Imps 4000 Multiprobe StandardAutocalibration Option SPS 4000 Single Probe Autocalibration OptionCalibra SPS 4000 Optional Imps 4000 OptionalMounting Components FigureRear View of Manifold only Front ViewModel 751 Remote Powered Loop LCD Display Probe OptionsDiffusion Elements Abrasive Shield Assembly 13. Hastelloy Cup-Type Diffusion AssemblyView a Specifications Oxymitter Nema 4X IP56 100% relative humidityIn. NPT 90 to 250 VAC, 50/60 HzCode Sensing Probe Type Product MatrixPart Number Description Calibration Components3D39695G02 3D39695G013D39695G03 3D39695G04Section Installation Mechanical InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter 4000 Remote Electronics Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Installation with Drip Loop and Insulation Removal Remote Electronics InstallationConnect Line Voltage All wiring must conform to local and national codesIntegral Electronics Install Interconnecting Cable Probe WALL-MOUNTED Electrical Installation for Oxymitter 4000 with SPS Not Used Line Connect 4-20 mA Signal Wiring Connect Relay Output WiringPneumatic Installation for Oxymitter 4000 Without SPS Reference Air Package13. Air Set, Plant Air Connection Pneumatic Installation for Oxymitter 4000 with SPSImps 4000 Connections Oxymitter Verify Mechanical Installation Section Configuration of Oxymitter With Membrane KeypadVerify Terminal Block Wiring GeneralVerify Oxymitter 4000 Configuration SW2Model 751. The loop-driven LCD display Heater T/C Diagnostic Calibration Handshake Signal AlarmLogic I/O Configuration as set at HART/AMS or LOI Mode Logic I/ORecommended Configuration MA Signal Upon Critical AlarmCalibration Oxymitter Electronics Housing Terminals and LOI Section Configuration of Oxymitter 4000 with LOIVerify Oxymitter 4000 Configuration Defaults Oxymitter 4000 with LOI Logic I/O Recommended Configuration Oxymitter General Operation Power UPIs an error in the system, one of these Diagnostic Alarm LEDS. If thereTROUBLESHOOTING. Case of multiple errors, only oneO2 0.00% LK warm up 367dgC Section Startup and Operation Oxymitter 4000 with LOIO2 2.59% LK normal Start UP Oxymitter 4000 CalibrationLockout LOI FeaturesData LOI Menu TreeSYSTEM/Calibration Setup Oxymitter 4000 Setup AT the LOISYSTEM/Parameters SYSTEM/Input/OutputSYSTEM/Status LOI InstallationSYSTEM/Software Sensor DataOxymitter 4000 Test Points Model 751 Remote Powered LoopTP3 and TP4 monitor the heater thermo TP1 and TP2 monitor the oxygen cellSignal Line Connections, ≥ 250 Ohms Load Resistance HART/AMS Hart Communicator Signal Line ConnectionsOverview Method 1, For Load Resistance ≥ 250 OhmsLogic I/O Configuration Mode Logic I/O ConfigurationsHart Communicator PC Connections OFF-LINE and ON-LINE OperationsMenu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL MethodFrom the Device Setup screen, select From the Detailed Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter 100 Section TroubleshootingEMFmV 16.1 18.4 21.1 23.8 27.2 31.2 36.0Alarm Indications Alarm Contacts Identifying and Correcting AlarmIndications with Membrane Keypad LED Flashes Status MA Line Fault ClearingFault 1, Open Thermocouple Alarms O2 T/C OpenKeypad LOIFault 2, Shorted Thermocouple Alarms O2 T/C ShortedAlarms O2 T/C Reversed Fault 3, Reversed Thermocouple Wiring orFaulty PC Board Fault 4, A/D Comm Error Alarms ADC ErrorFault 5, Open Heater Alarms O2 Heater OpenFault 6, High High Heater Temp Alarms Very Hi O2 TempFault 7, High Case Temp Alarms Board Temp HiFault 8, Low Heater Temp Alarms O2 Temp LowFault 9, High Heater Temp Alarms O2 Temp HiFault 10, High Cell mV Alarms O2 Cell OpenFault 11, Bad Cell Alarms O2 Cell BadFault 12, Eeprom Corrupt Alarms EEprom CorruptFault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Alarms Calib FailedProbe passes calibration, but still appears to read high Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? Can I calibrate a badly plugged diffuser? SPS 4000 TroubleshootingSPS 4000 Fault Finding Symptom Check Remedy 19. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow19. SPS 4000 Troubleshooting Flowchart Sheet 2 Calibration Oxymitter 4000 with a Membrane Keypad Section Maintenance and ServiceTion menu Start Calib from the CalibraManual Calibration AlarmsOxymitter CALIBRATION/ Start Calibration Apply Gas Hit E when readyFlow Gas 1xxxxs Read Gas 1xxxxs Done Gas PurgexxxxsReplace Oxymitter 4000 RepairOxymitter 4000 with Integral Electronics, Exploded View Remote Electronics Oxymitter Electronic Assembly Electronic Assembly Replacement Fuse Replacement FigureTerminal Block Replacement Heater Strut Replacement Entire Probe Replacement Excluding Probe HeadHeater Strut Assembly Cell Replacement Probe to Probe Head Assembly Remote Electronics OnlyOxymitter 11. Ceramic Diffusion Element Replacement Oxymitter SPS 4000 Maintenance and Component Replacement Board Replacement 13. SPS 4000 Manifold Assembly Pressure Switch Replacement Solenoid ReplacementInterface Board Power Supply BoardCheck Valve Replacement Pressure Regulator Optional MaintenanceFlowmeter Adjustments Flowmeter Replacement 15. Calibration Gas and Reference Air Components Value to begin migrating back to the process value Calibration Record For Rosemount Analytical In Situ O2 ProbeSection Return of Material Oxymitter Replacement Parts for Probe Section Replacement PartsFigure and Index No No Dust Seal Description Replacement Parts for Probe Part NumberCell Replacement Kit Oxymitter Probe Disassembly Kit Replacement Parts for Electronics Replacement Parts for Calibration Components Replacement Parts for SPSOxymitter Asset Management Solutions AMS Section Optional AccessoriesHart Handheld 275/375 Communicator BY-PASS PackagesImps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Autocalibration SequencerOxymitter Catalyst Regeneration O2 Calibration GASOxymitter Section Index Fuse, 8-22, 8-23, 9-18 Warranty Oxymitter Serial no Order no
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