Emerson 4000 manual Oxymitter Integrally Mounted, Remote Mounted

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Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

c.System Configuration

Oxymitter 4000 units are available in seven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0.91 m), 6 ft (1.83 m), 9 ft (2.7 m), 12 ft (3.66 m), 15 ft (4.57 m), and 18 ft (5.49 m).

The electronics control probe temperature and provide an isolated output, 4-20 mA, that is proportional to the measured oxygen concentration. The power supply can accept voltages of 90-250 VAC and 48/62 Hz; therefore, no setup procedures are re- quired. The oxygen sensing cell is main- tained at a constant temperature by modulating the duty cycle of the probe heater portion of the electronics. The elec- tronics accepts millivolt signals generated by the sensing cell and produces the out- puts to be used by remotely connected user devices. The output is an isolated 4-20 mA linearized current.

The Oxymitter 4000 transmitter is available with an integral or remote electronics pack- age. Two calibration gas sequencers are available: the IMPS 4000 and the SPS 4000 (Figure 1-2).

Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides automatic calibration gas se- quencing for up to four Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000, a timed in- terval set up in HART or the IMPS 4000, or whenever a calibration request is initiated.

For systems with one or two Oxymitter 4000 units per combustion process, an optional SPS 4000 Single Probe Autocalibration Se- quencer can be used with each Oxymitter 4000 to provide automatic calibration gas sequencing. The SPS 4000 can be mounted directly to the Oxymitter 4000 or in a remote location if space is limited. The sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED

signal from the Oxymitter 4000, a timed in- terval set up in HART, or whenever a cali- bration request is initiated.

d.System Features

1.The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits. This may eliminate the need to calibrate on a “time since last cal” basis.

2.The cell output voltage and sensitivity increase as the oxygen concentration decreases.

OXYMITTER 4000

INTEGRALLY

MOUNTED

SPS 4000

(1 PROBE)

INTEGRAL OR

REMOTE

IMPS 4000

(1 TO 4 PROBES)

REMOTE MOUNTED

SPS 4000

(1 PROBE)

37260039

Figure 1-2. Oxymitter 4000 Autocalibration

System Options

Rosemount Analytical Inc. A Division of Emerson Process Management

Description and Specifications 1-3

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Contents IB-106-340 Rev December OxymitterEssential Instructions Highlights of Changes Effective December, 2003 RevSummary Highlights of Changes Oxymitter Table of ContentsStartup and Operation of Oxymitter 4000 with LOI Oxymitter 4000 Gas Connections Calibration Gas Connections List of Illustrations11-1 List of Tables11-3 11-5Definitions PrefaceOxymitter Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter July 1 Ceramic Fiber Products Material Safety Data SheetSection II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter Oxymitter 4000 with Remote Imps 4000 Option What YOU Need to KnowOxymitter Remote Electronics with Integral SPS Option Use this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE?Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration with a Membrane Keypad Quick Reference Guide Manual Calibration InstructionsTechnical Support Hotline Hart Communicator Fast KEY SequencesSection Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package Remote Mounted Oxymitter Integrally MountedMembrane Keypad Model 751 LCD Display Panel Control Room Asset Management Solutions Line Voltage SPS 4000 Single Probe Autocalibration Option StandardImps 4000 Multiprobe Autocalibration OptionCalibra Components Figure Imps 4000 OptionalSPS 4000 Optional MountingRear View of Manifold only Front ViewModel 751 Remote Powered Loop LCD Display Probe OptionsDiffusion Elements Abrasive Shield Assembly 13. Hastelloy Cup-Type Diffusion AssemblyView a Specifications Oxymitter 90 to 250 VAC, 50/60 Hz 100% relative humidityNema 4X IP56 In. NPTCode Sensing Probe Type Product MatrixPart Number Description Calibration Components3D39695G04 3D39695G013D39695G02 3D39695G03Section Installation Mechanical InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter 4000 Remote Electronics Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Installation with Drip Loop and Insulation Removal Remote Electronics InstallationConnect Line Voltage All wiring must conform to local and national codesIntegral Electronics Install Interconnecting Cable Probe WALL-MOUNTED Electrical Installation for Oxymitter 4000 with SPS Not Used Line Reference Air Package Connect Relay Output WiringConnect 4-20 mA Signal Wiring Pneumatic Installation for Oxymitter 4000 Without SPS13. Air Set, Plant Air Connection Pneumatic Installation for Oxymitter 4000 with SPSImps 4000 Connections Oxymitter General Section Configuration of Oxymitter With Membrane KeypadVerify Mechanical Installation Verify Terminal Block WiringVerify Oxymitter 4000 Configuration SW2Model 751. The loop-driven LCD display Heater T/C Diagnostic Logic I/O AlarmCalibration Handshake Signal Logic I/O Configuration as set at HART/AMS or LOI ModeRecommended Configuration MA Signal Upon Critical AlarmCalibration Oxymitter Electronics Housing Terminals and LOI Section Configuration of Oxymitter 4000 with LOIVerify Oxymitter 4000 Configuration Defaults Oxymitter 4000 with LOI Logic I/O Recommended Configuration Oxymitter General Operation Power UPCase of multiple errors, only one Diagnostic Alarm LEDS. If thereIs an error in the system, one of these TROUBLESHOOTING.Start UP Oxymitter 4000 Calibration Section Startup and Operation Oxymitter 4000 with LOIO2 0.00% LK warm up 367dgC O2 2.59% LK normalLockout LOI FeaturesData LOI Menu TreeSYSTEM/Calibration Setup Oxymitter 4000 Setup AT the LOISYSTEM/Parameters SYSTEM/Input/OutputSensor Data LOI InstallationSYSTEM/Status SYSTEM/SoftwareTP1 and TP2 monitor the oxygen cell Model 751 Remote Powered LoopOxymitter 4000 Test Points TP3 and TP4 monitor the heater thermoSignal Line Connections, ≥ 250 Ohms Load Resistance Method 1, For Load Resistance ≥ 250 Ohms Hart Communicator Signal Line ConnectionsHART/AMS OverviewOFF-LINE and ON-LINE Operations Logic I/O ConfigurationsLogic I/O Configuration Mode Hart Communicator PC ConnectionsMenu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL MethodFrom the Device Setup screen, select From the Detailed Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter 16.1 18.4 21.1 23.8 27.2 31.2 36.0 Section Troubleshooting100 EMFmVAlarm Indications Alarm Contacts Identifying and Correcting AlarmIndications with Membrane Keypad LED Flashes Status MA Line Fault ClearingLOI Alarms O2 T/C OpenFault 1, Open Thermocouple KeypadFault 2, Shorted Thermocouple Alarms O2 T/C ShortedAlarms O2 T/C Reversed Fault 3, Reversed Thermocouple Wiring orFaulty PC Board Fault 4, A/D Comm Error Alarms ADC ErrorFault 5, Open Heater Alarms O2 Heater OpenFault 6, High High Heater Temp Alarms Very Hi O2 TempFault 7, High Case Temp Alarms Board Temp HiFault 8, Low Heater Temp Alarms O2 Temp LowFault 9, High Heater Temp Alarms O2 Temp HiFault 10, High Cell mV Alarms O2 Cell OpenFault 11, Bad Cell Alarms O2 Cell BadFault 12, Eeprom Corrupt Alarms EEprom CorruptFault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Alarms Calib FailedProbe passes calibration, but still appears to read high Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? Can I calibrate a badly plugged diffuser? SPS 4000 TroubleshootingSPS 4000 Fault Finding Symptom Check Remedy 19. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow19. SPS 4000 Troubleshooting Flowchart Sheet 2 Calibration Oxymitter 4000 with a Membrane Keypad Section Maintenance and ServiceTion menu Start Calib from the CalibraManual Calibration AlarmsOxymitter Purgexxxxs Apply Gas Hit E when readyCALIBRATION/ Start Calibration Flow Gas 1xxxxs Read Gas 1xxxxs Done GasReplace Oxymitter 4000 RepairOxymitter 4000 with Integral Electronics, Exploded View Remote Electronics Oxymitter Electronic Assembly Electronic Assembly Replacement Fuse Replacement FigureTerminal Block Replacement Heater Strut Replacement Entire Probe Replacement Excluding Probe HeadHeater Strut Assembly Cell Replacement Probe to Probe Head Assembly Remote Electronics OnlyOxymitter 11. Ceramic Diffusion Element Replacement Oxymitter SPS 4000 Maintenance and Component Replacement Board Replacement 13. SPS 4000 Manifold Assembly Pressure Switch Replacement Solenoid ReplacementInterface Board Power Supply BoardCheck Valve Replacement Pressure Regulator Optional MaintenanceFlowmeter Adjustments Flowmeter Replacement 15. Calibration Gas and Reference Air Components Value to begin migrating back to the process value Calibration Record For Rosemount Analytical In Situ O2 ProbeSection Return of Material Oxymitter Replacement Parts for Probe Section Replacement PartsFigure and Index No No Dust Seal Description Replacement Parts for Probe Part NumberCell Replacement Kit Oxymitter Probe Disassembly Kit Replacement Parts for Electronics Replacement Parts for Calibration Components Replacement Parts for SPSOxymitter BY-PASS Packages Section Optional AccessoriesAsset Management Solutions AMS Hart Handheld 275/375 CommunicatorImps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Autocalibration SequencerOxymitter Catalyst Regeneration O2 Calibration GASOxymitter Section Index Fuse, 8-22, 8-23, 9-18 Warranty Oxymitter Serial no Order no
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4000 specifications

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