Emerson 4000 manual Remote Electronics

Page 136

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

REMOTE

ELECTRONICS

21

14A

22

26

23 25

24

27

11A

20

27A

32

1

17

14

13

18 19

34

33

2

27A

 

 

 

 

 

 

 

 

10

 

 

DI

 

 

 

HEATER

 

 

33

7

 

ARMICS

 

 

 

 

34

 

 

AGN

ST

 

 

 

 

 

 

 

6

 

L

 

 

 

 

 

 

 

 

CALIBRATI

 

C

H0EATTE/C

 

 

32

 

POTIEST

 

 

MMEND N

 

 

 

 

 

ON

 

 

ALIBR2 CELR

 

 

 

 

 

 

 

RECO

ATIOL

 

 

 

 

 

 

NTS

 

 

02 C

ED

 

 

 

 

 

 

 

 

02 CELL m

 

 

 

 

 

INC

GAS

 

HHEEATEELRL mVv-+

15

 

 

 

 

 

ATERT/C +

 

 

 

HIGHG

IN

C

 

 

 

 

 

 

 

 

T/C-

 

 

 

 

AS

LOW

 

 

 

 

 

 

 

 

DEC

DEC

 

 

CAL

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

EST

 

 

 

 

 

 

 

 

 

PRO GAS

 

 

 

 

 

 

 

 

 

CES

+

 

 

 

 

 

 

 

 

 

% 02

S-

 

 

 

 

16

 

 

 

 

5

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

Note: The electronic assembly, item 12,

 

 

 

 

 

 

 

 

 

consists of items 13 through 20.

11

 

 

 

 

 

 

 

 

 

 

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

INTERCONNECTING

 

 

 

 

 

 

 

 

 

CABLE

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27A

 

 

 

 

 

 

 

 

 

11

 

 

 

1.

Mounting Kit

 

 

 

 

 

2.

Screw

 

 

 

 

 

 

 

 

33

3.

Housing Cover

 

 

 

 

34

4.

Wiring Diagram Label

 

 

 

8

32

5.

Junction Box

 

 

 

 

 

 

 

6.

Jumper Assembly, Power

 

 

 

7.

Jumper Assembly, Signal

 

 

 

8.

Connecting Cable, Signal

20.

Power Supply Board

 

9.

Connecting Cable, Heater

21.

Housing

 

10.

O-Ring

 

 

 

 

 

 

22.

Screw

 

11.

Blind Cover

 

 

 

23.

Lock Washer

 

11A.

Window Cover (Optional)

24.

Cable Clamp

 

12.

Electronic Assembly

25. Terminal Block, Remote Electronics

13.

Screw

 

 

 

 

 

 

26.

Captive Screw

 

14.

Membrane Keypad

27A.

O-Ring

 

14A.

LOI Module (Optional)

27.

Left Housing Cover

 

15.

Snap Connector

32.

Screw

 

16.

Captive Screw

33.

Gasket

 

17.

Microprocessor Board

34.

Cover Lock

 

18.

Fuse Cap

 

 

 

 

 

 

35.

Interconnecting Cable

19.

Fuse

 

 

 

 

 

 

36. Terminal Block, Remote Probe Head

4

27A

22

36

23

24

10

3

27A

26

27

32

PROBE HEAD

34

33

2

PROBE

Refer to Figure 9-3 for

component parts of probe.

37260034

Figure 9-4. Oxymitter 4000 with Remote Electronics, Exploded View

9-8 Maintenance and Service

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 135 Page 137
Image 136
Page 135 Page 137
Contents Oxymitter IB-106-340 Rev DecemberEssential Instructions Effective December, 2003 Rev Highlights of ChangesSummary Highlights of Changes Table of Contents OxymitterStartup and Operation of Oxymitter 4000 with LOI List of Illustrations Oxymitter 4000 Gas Connections Calibration Gas ConnectionsList of Tables 11-311-5 11-1Preface DefinitionsOxymitter Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Ceramic Fiber Products Material Safety Data Sheet July 1Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 with Remote Imps 4000 OptionOxymitter Remote Electronics with Integral SPS Option Can YOU USE the Following Quick Start GUIDE? Use this Quick Start Guide ifQuick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Quick Reference Guide Manual Calibration Instructions Performing a Manual Calibration with a Membrane KeypadHart Communicator Fast KEY Sequences Technical Support HotlineComponent Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview Typical System Package Oxymitter Integrally Mounted Remote MountedMembrane Keypad Model 751 LCD Display Panel Control Room Asset Management Solutions Line Voltage Standard Imps 4000 MultiprobeAutocalibration Option SPS 4000 Single Probe Autocalibration OptionCalibra Imps 4000 Optional SPS 4000 OptionalMounting Components FigureFront View Rear View of Manifold onlyProbe Options Model 751 Remote Powered Loop LCD DisplayDiffusion Elements 13. Hastelloy Cup-Type Diffusion Assembly Abrasive Shield AssemblyView a Specifications Oxymitter 100% relative humidity Nema 4X IP56In. NPT 90 to 250 VAC, 50/60 HzProduct Matrix Code Sensing Probe TypeCalibration Components Part Number Description3D39695G01 3D39695G023D39695G03 3D39695G04Mechanical Installation Section InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter 4000 Remote Electronics Installation Horizontal Mounted SPS 4000 a Vertical Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Remote Electronics Installation Installation with Drip Loop and Insulation RemovalAll wiring must conform to local and national codes Connect Line VoltageIntegral Electronics Install Interconnecting Cable Probe WALL-MOUNTED Electrical Installation for Oxymitter 4000 with SPS Not Used Line Connect Relay Output Wiring Connect 4-20 mA Signal WiringPneumatic Installation for Oxymitter 4000 Without SPS Reference Air Package13. Air Set, Plant Air Connection Oxymitter 4000 with SPS Pneumatic Installation forImps 4000 Connections Oxymitter Section Configuration of Oxymitter With Membrane Keypad Verify Mechanical InstallationVerify Terminal Block Wiring GeneralSW2 Verify Oxymitter 4000 ConfigurationModel 751. The loop-driven LCD display Heater T/C Diagnostic Alarm Calibration Handshake SignalLogic I/O Configuration as set at HART/AMS or LOI Mode Logic I/OMA Signal Upon Critical Alarm Recommended ConfigurationCalibration Oxymitter Section Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals and LOIVerify Oxymitter 4000 Configuration Defaults Oxymitter 4000 with LOI Logic I/O Recommended Configuration Oxymitter Power UP General OperationDiagnostic Alarm LEDS. If there Is an error in the system, one of theseTROUBLESHOOTING. Case of multiple errors, only oneSection Startup and Operation Oxymitter 4000 with LOI O2 0.00% LK warm up 367dgCO2 2.59% LK normal Start UP Oxymitter 4000 CalibrationLOI Features LockoutLOI Menu Tree DataOxymitter 4000 Setup AT the LOI SYSTEM/Calibration SetupSYSTEM/Input/Output SYSTEM/ParametersLOI Installation SYSTEM/StatusSYSTEM/Software Sensor DataModel 751 Remote Powered Loop Oxymitter 4000 Test PointsTP3 and TP4 monitor the heater thermo TP1 and TP2 monitor the oxygen cellSignal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator Signal Line Connections HART/AMSOverview Method 1, For Load Resistance ≥ 250 OhmsLogic I/O Configurations Logic I/O Configuration ModeHart Communicator PC Connections OFF-LINE and ON-LINE OperationsMenu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Hart Communicator Manual O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 FlowFrom the Detailed Setup screen, select From the Device Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter Section Troubleshooting 100EMFmV 16.1 18.4 21.1 23.8 27.2 31.2 36.0Alarm Indications Identifying and Correcting Alarm Alarm ContactsIndications with Membrane Keypad Flashes Status MA Line Fault Clearing LEDAlarms O2 T/C Open Fault 1, Open ThermocoupleKeypad LOIAlarms O2 T/C Shorted Fault 2, Shorted ThermocoupleFault 3, Reversed Thermocouple Wiring or Alarms O2 T/C ReversedFaulty PC Board Alarms ADC Error Fault 4, A/D Comm ErrorAlarms O2 Heater Open Fault 5, Open HeaterAlarms Very Hi O2 Temp Fault 6, High High Heater TempAlarms Board Temp Hi Fault 7, High Case TempAlarms O2 Temp Low Fault 8, Low Heater TempAlarms O2 Temp Hi Fault 9, High Heater TempAlarms O2 Cell Open Fault 10, High Cell mVAlarms O2 Cell Bad Fault 11, Bad CellAlarms EEprom Corrupt Fault 12, Eeprom CorruptFault 13, Invalid Slope Fault 14, Invalid Constant Alarms Calib Failed Fault 15, Last Calibration FailedProbe passes calibration, but still appears to read low Probe passes calibration, but still appears to read highHow do I detect a plugged diffuser? SPS 4000 Troubleshooting Can I calibrate a badly plugged diffuser?SPS 4000 Fault Finding Symptom Check Remedy Symptom no Test GAS Flow 19. SPS 4000 Troubleshooting Flowchart Sheet 119. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Maintenance and Service Calibration Oxymitter 4000 with a Membrane KeypadStart Calib from the Calibra Tion menuAlarms Manual CalibrationOxymitter Apply Gas Hit E when ready CALIBRATION/ Start CalibrationFlow Gas 1xxxxs Read Gas 1xxxxs Done Gas PurgexxxxsOxymitter 4000 Repair ReplaceOxymitter 4000 with Integral Electronics, Exploded View Remote Electronics Oxymitter Electronic Assembly Fuse Replacement Figure Electronic Assembly ReplacementTerminal Block Replacement Entire Probe Replacement Excluding Probe Head Heater Strut ReplacementHeater Strut Assembly Probe to Probe Head Assembly Remote Electronics Only Cell ReplacementOxymitter 11. Ceramic Diffusion Element Replacement Oxymitter SPS 4000 Maintenance and Component Replacement Board Replacement 13. SPS 4000 Manifold Assembly Solenoid Replacement Pressure Switch ReplacementPower Supply Board Interface BoardPressure Regulator Optional Maintenance Check Valve ReplacementFlowmeter Adjustments Flowmeter Replacement 15. Calibration Gas and Reference Air Components Calibration Record For Rosemount Analytical In Situ O2 Probe Value to begin migrating back to the process valueSection Return of Material Oxymitter Section Replacement Parts Replacement Parts for ProbeReplacement Parts for Probe Part Number Figure and Index No No Dust Seal DescriptionCell Replacement Kit Oxymitter Probe Disassembly Kit Replacement Parts for Electronics Replacement Parts for SPS Replacement Parts for Calibration ComponentsOxymitter Section Optional Accessories Asset Management Solutions AMSHart Handheld 275/375 Communicator BY-PASS PackagesSPS 4000 Single Autocalibration Sequencer Imps 4000 Intelligent Multiprobe Test GAS SequencerOxymitter O2 Calibration GAS Catalyst RegenerationOxymitter Section Index Fuse, 8-22, 8-23, 9-18 Warranty Oxymitter Serial no Order no
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4000 specifications

The Emerson 4000 is a state-of-the-art automation platform designed to enhance industrial processes and improve operational efficiency. This advanced system is recognized for its unparalleled reliability and flexibility, making it suitable for various industries such as oil and gas, chemicals, pharmaceuticals, and power generation.

One of the standout features of the Emerson 4000 is its robust architecture that comprises distributed control systems (DCS) and a comprehensive suite of software applications. This integration allows for real-time monitoring and control of complex processes, ensuring that operators have access to crucial data for informed decision-making. The system supports a wide range of field devices and protocols, facilitating seamless connectivity across various platforms.

The Emerson 4000 employs innovative technologies that elevate its performance. It incorporates advanced analytics and machine learning capabilities, which enable predictive maintenance and reduce downtime. By analyzing historical data and identifying patterns, the system can forecast potential failures, allowing operators to address issues before they escalate. This leads to increased uptime and significant cost savings.

Another key characteristic of the Emerson 4000 is its user-friendly interface. The intuitive design ensures that operators can navigate the system with ease, reducing training time and enhancing productivity. The customizable dashboards provide real-time insights and facilitate quick access to critical information, allowing teams to respond to changes in the process swiftly.

Security is also a cornerstone of the Emerson 4000 platform. The system includes multiple layers of cybersecurity measures to safeguard sensitive data and maintain the integrity of operations. This is crucial in today’s environment, where cyber threats are a significant concern for industrial facilities.

In addition, the Emerson 4000 excels in scalability. It can be easily expanded to accommodate the growing needs of a business without compromising performance. Whether an organization is looking to integrate additional processes or expand its operations geographically, the Emerson 4000 is designed to adapt and grow alongside the business.

Overall, the Emerson 4000 stands out as a powerful tool for industrial automation. Its combination of reliability, advanced technology, user-friendliness, security, and scalability makes it an ideal choice for organizations seeking to optimize their operations and drive efficiency in an increasingly competitive landscape.
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