Emerson 4000 manual Section Return of Material

Page 155

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

SECTION 10

RETURN OF MATERIAL

10-1If factory repair of defective equipment is re- quired, proceed as follows:

a.Secure a return authorization number from a Rosemount Analytical Sales Office or repre- sentative before returning the equipment.

Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted.

In no event will Rosemount be responsible for equipment returned without proper authorization and identification.

b.Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping.

c.In a cover letter, describe completely:

1.The symptoms from which it was de- termined that the equipment is faulty.

2.The environment in which the equip- ment has been operating (housing, weather, vibration, dust, etc.).

3.Site from which equipment was removed.

4.Whether warranty or nonwarranty service is requested.

5.Complete shipping instructions for re- turn of equipment.

6.Reference the return authorization number.

d.Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Rosemount Return Authorization, prepaid, to:

Rosemount Analytical Inc. RMR Department

1201 N. Main Street Orrville, Ohio 44667

If warranty service is requested, the defec- tive unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount warranty, the defective unit will be repaired or replaced at Rosemount's option, and an operating unit will be returned to the cus- tomer in accordance with shipping instruc- tions furnished in the cover letter.

For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.

Rosemount Analytical Inc. A Division of Emerson Process Management

Return of Material 10-1

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Contents IB-106-340 Rev December OxymitterEssential Instructions Summary Highlights of ChangesEffective December, 2003 Rev Highlights of Changes Oxymitter Table of ContentsStartup and Operation of Oxymitter 4000 with LOI Oxymitter 4000 Gas Connections Calibration Gas Connections List of Illustrations11-1 List of Tables11-3 11-5Definitions PrefaceOxymitter Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter July 1 Ceramic Fiber Products Material Safety Data SheetSection II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter Oxymitter 4000 with Remote Imps 4000 Option What YOU Need to KnowOxymitter Remote Electronics with Integral SPS Option Use this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE?Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration with a Membrane Keypad Quick Reference Guide Manual Calibration InstructionsTechnical Support Hotline Hart Communicator Fast KEY SequencesSystem Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents Typical System Package Remote Mounted Oxymitter Integrally MountedMembrane Keypad Model 751 LCD Display Panel Control Room Asset Management Solutions Line Voltage SPS 4000 Single Probe Autocalibration Option StandardImps 4000 Multiprobe Autocalibration OptionCalibra Components Figure Imps 4000 OptionalSPS 4000 Optional MountingRear View of Manifold only Front ViewDiffusion Elements Model 751 Remote Powered Loop LCD DisplayProbe Options Abrasive Shield Assembly 13. Hastelloy Cup-Type Diffusion AssemblyView a Specifications Oxymitter 90 to 250 VAC, 50/60 Hz 100% relative humidityNema 4X IP56 In. NPTCode Sensing Probe Type Product MatrixPart Number Description Calibration Components3D39695G04 3D39695G013D39695G02 3D39695G03Selecting Location Section InstallationMechanical Installation Oxymitter 4000 Probe Installation Oxymitter 4000 Remote Electronics Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Installation with Drip Loop and Insulation Removal Remote Electronics InstallationConnect Line Voltage All wiring must conform to local and national codesIntegral Electronics Install Interconnecting Cable Probe WALL-MOUNTED Electrical Installation for Oxymitter 4000 with SPS Not Used Line Reference Air Package Connect Relay Output WiringConnect 4-20 mA Signal Wiring Pneumatic Installation for Oxymitter 4000 Without SPS13. Air Set, Plant Air Connection Imps 4000 Connections Pneumatic Installation forOxymitter 4000 with SPS Oxymitter General Section Configuration of Oxymitter With Membrane KeypadVerify Mechanical Installation Verify Terminal Block WiringModel 751. The loop-driven LCD display Verify Oxymitter 4000 ConfigurationSW2 Heater T/C Diagnostic Logic I/O AlarmCalibration Handshake Signal Logic I/O Configuration as set at HART/AMS or LOI ModeCalibration Recommended ConfigurationMA Signal Upon Critical Alarm Oxymitter Electronics Housing Terminals and LOI Section Configuration of Oxymitter 4000 with LOIVerify Oxymitter 4000 Configuration Defaults Oxymitter 4000 with LOI Logic I/O Recommended Configuration Oxymitter General Operation Power UPCase of multiple errors, only one Diagnostic Alarm LEDS. If thereIs an error in the system, one of these TROUBLESHOOTING.Start UP Oxymitter 4000 Calibration Section Startup and Operation Oxymitter 4000 with LOIO2 0.00% LK warm up 367dgC O2 2.59% LK normalLockout LOI FeaturesData LOI Menu TreeSYSTEM/Calibration Setup Oxymitter 4000 Setup AT the LOISYSTEM/Parameters SYSTEM/Input/OutputSensor Data LOI InstallationSYSTEM/Status SYSTEM/SoftwareTP1 and TP2 monitor the oxygen cell Model 751 Remote Powered LoopOxymitter 4000 Test Points TP3 and TP4 monitor the heater thermoSignal Line Connections, ≥ 250 Ohms Load Resistance Method 1, For Load Resistance ≥ 250 Ohms Hart Communicator Signal Line ConnectionsHART/AMS OverviewOFF-LINE and ON-LINE Operations Logic I/O ConfigurationsLogic I/O Configuration Mode Hart Communicator PC ConnectionsMenu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL MethodDefining a Timed Calibration VIA Hart From the Device Setup screen, selectFrom the Detailed Setup screen, select Oxymitter 16.1 18.4 21.1 23.8 27.2 31.2 36.0 Section Troubleshooting100 EMFmVAlarm Indications Indications with Membrane Keypad Alarm ContactsIdentifying and Correcting Alarm LED Flashes Status MA Line Fault ClearingLOI Alarms O2 T/C OpenFault 1, Open Thermocouple KeypadFault 2, Shorted Thermocouple Alarms O2 T/C ShortedFaulty PC Board Alarms O2 T/C ReversedFault 3, Reversed Thermocouple Wiring or Fault 4, A/D Comm Error Alarms ADC ErrorFault 5, Open Heater Alarms O2 Heater OpenFault 6, High High Heater Temp Alarms Very Hi O2 TempFault 7, High Case Temp Alarms Board Temp HiFault 8, Low Heater Temp Alarms O2 Temp LowFault 9, High Heater Temp Alarms O2 Temp HiFault 10, High Cell mV Alarms O2 Cell OpenFault 11, Bad Cell Alarms O2 Cell BadFault 12, Eeprom Corrupt Alarms EEprom CorruptFault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Alarms Calib FailedHow do I detect a plugged diffuser? Probe passes calibration, but still appears to read highProbe passes calibration, but still appears to read low Can I calibrate a badly plugged diffuser? SPS 4000 TroubleshootingSPS 4000 Fault Finding Symptom Check Remedy 19. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow19. SPS 4000 Troubleshooting Flowchart Sheet 2 Calibration Oxymitter 4000 with a Membrane Keypad Section Maintenance and ServiceTion menu Start Calib from the CalibraManual Calibration AlarmsOxymitter Purgexxxxs Apply Gas Hit E when readyCALIBRATION/ Start Calibration Flow Gas 1xxxxs Read Gas 1xxxxs Done GasReplace Oxymitter 4000 RepairOxymitter 4000 with Integral Electronics, Exploded View Remote Electronics Oxymitter Electronic Assembly Terminal Block Replacement Electronic Assembly ReplacementFuse Replacement Figure Heater Strut Replacement Entire Probe Replacement Excluding Probe HeadHeater Strut Assembly Cell Replacement Probe to Probe Head Assembly Remote Electronics OnlyOxymitter 11. Ceramic Diffusion Element Replacement Oxymitter SPS 4000 Maintenance and Component Replacement Board Replacement 13. SPS 4000 Manifold Assembly Pressure Switch Replacement Solenoid ReplacementInterface Board Power Supply BoardFlowmeter Adjustments Check Valve ReplacementPressure Regulator Optional Maintenance Flowmeter Replacement 15. Calibration Gas and Reference Air Components Value to begin migrating back to the process value Calibration Record For Rosemount Analytical In Situ O2 ProbeSection Return of Material Oxymitter Replacement Parts for Probe Section Replacement PartsFigure and Index No No Dust Seal Description Replacement Parts for Probe Part NumberCell Replacement Kit Oxymitter Probe Disassembly Kit Replacement Parts for Electronics Replacement Parts for Calibration Components Replacement Parts for SPSOxymitter BY-PASS Packages Section Optional AccessoriesAsset Management Solutions AMS Hart Handheld 275/375 CommunicatorOxymitter Imps 4000 Intelligent Multiprobe Test GAS SequencerSPS 4000 Single Autocalibration Sequencer Catalyst Regeneration O2 Calibration GASOxymitter Section Index Fuse, 8-22, 8-23, 9-18 Warranty Oxymitter Serial no Order no
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4000 specifications

The Emerson 4000 is a state-of-the-art automation platform designed to enhance industrial processes and improve operational efficiency. This advanced system is recognized for its unparalleled reliability and flexibility, making it suitable for various industries such as oil and gas, chemicals, pharmaceuticals, and power generation.

One of the standout features of the Emerson 4000 is its robust architecture that comprises distributed control systems (DCS) and a comprehensive suite of software applications. This integration allows for real-time monitoring and control of complex processes, ensuring that operators have access to crucial data for informed decision-making. The system supports a wide range of field devices and protocols, facilitating seamless connectivity across various platforms.

The Emerson 4000 employs innovative technologies that elevate its performance. It incorporates advanced analytics and machine learning capabilities, which enable predictive maintenance and reduce downtime. By analyzing historical data and identifying patterns, the system can forecast potential failures, allowing operators to address issues before they escalate. This leads to increased uptime and significant cost savings.

Another key characteristic of the Emerson 4000 is its user-friendly interface. The intuitive design ensures that operators can navigate the system with ease, reducing training time and enhancing productivity. The customizable dashboards provide real-time insights and facilitate quick access to critical information, allowing teams to respond to changes in the process swiftly.

Security is also a cornerstone of the Emerson 4000 platform. The system includes multiple layers of cybersecurity measures to safeguard sensitive data and maintain the integrity of operations. This is crucial in today’s environment, where cyber threats are a significant concern for industrial facilities.

In addition, the Emerson 4000 excels in scalability. It can be easily expanded to accommodate the growing needs of a business without compromising performance. Whether an organization is looking to integrate additional processes or expand its operations geographically, the Emerson 4000 is designed to adapt and grow alongside the business.

Overall, the Emerson 4000 stands out as a powerful tool for industrial automation. Its combination of reliability, advanced technology, user-friendliness, security, and scalability makes it an ideal choice for organizations seeking to optimize their operations and drive efficiency in an increasingly competitive landscape.
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