Emerson 4000 manual Flowmeter Replacement

Page 152

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

h.Flowmeter Replacement

Use this procedure to replace either refer- ence air flowmeter (16, Figure 9-15)or cali- bration gas flowmeter (17).

1.Turn off power to the system.

2.Shut off the calibration gases at the cylinders.

3.Loosen, but do not remove, four screws (13) securing flowmeter bracket

(25)to the manifold.

4.Flex the bottom of flowmeter bracket

(25)downward and away to disengage and remove from the manifold.

5.For reference air flowmeter (16), re- move pressure regulator (8) by discon- necting tubing (11) from elbow fitting

(10). Also, disconnect tubing (24) from straight fitting (23).

For calibration gas flowmeter (17), dis- connect tubing (18) at elbow fitting

(21). Also, disconnect gas tubing (2) from elbow fitting (15).

6.Remove screws (6) and bracket (5) se- curing flowmeter (16 or 17) to flowme- ter bracket (25).

7.Remove flowmeter (16 or 17), with in- stalled fittings, from flowmeter bracket

(25).

8.For reference air flowmeter (16), re- move elbow street fittings (14 and 22). It is not necessary to remove fittings (10 and 23) from the street fittings.

For calibration gas flowmeter (17), re- move elbow fittings (15 and 21).

9.Apply pipe thread sealant to the threads of top fittings (22 or 21) and bottom fittings (14 or 15) and install fit- tings into new flowmeter (16 or 17).

10.Position flowmeter (16 or 17) into flowmeter bracket (25) and secure with bracket (5) and screw (6).

11.For reference air flowmeter (16), con- nect tubing (11) to elbow fitting (10) and install pressure regulator (9). Also, connect tubing (24) to straight fitting

(23).

For calibration gas flowmeter (17), connect tubing (2) to elbow fitting (15) and connect tubing (18) to elbow fitting

(21).

12.Slide the top slots of flowmeter bracket

(25)onto screws (13). Flex the bottom of the bracket downward and toward the manifold to engage the bottom bracket slots and screws. Tighten screws.

13.Turn on the calibration gases at the cylinders.

9-24 Maintenance and Service

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 151 Page 153
Image 152
Page 151 Page 153
Contents Oxymitter IB-106-340 Rev DecemberEssential Instructions Summary Highlights of ChangesEffective December, 2003 Rev Highlights of Changes Table of Contents OxymitterStartup and Operation of Oxymitter 4000 with LOI List of Illustrations Oxymitter 4000 Gas Connections Calibration Gas ConnectionsList of Tables 11-311-5 11-1Preface DefinitionsOxymitter Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Ceramic Fiber Products Material Safety Data Sheet July 1Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 with Remote Imps 4000 OptionOxymitter Remote Electronics with Integral SPS Option Can YOU USE the Following Quick Start GUIDE? Use this Quick Start Guide ifQuick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Quick Reference Guide Manual Calibration Instructions Performing a Manual Calibration with a Membrane KeypadHart Communicator Fast KEY Sequences Technical Support HotlineSystem Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents Typical System Package Oxymitter Integrally Mounted Remote MountedMembrane Keypad Model 751 LCD Display Panel Control Room Asset Management Solutions Line Voltage Standard Imps 4000 MultiprobeAutocalibration Option SPS 4000 Single Probe Autocalibration OptionCalibra Imps 4000 Optional SPS 4000 OptionalMounting Components FigureFront View Rear View of Manifold onlyDiffusion Elements Model 751 Remote Powered Loop LCD DisplayProbe Options 13. Hastelloy Cup-Type Diffusion Assembly Abrasive Shield AssemblyView a Specifications Oxymitter 100% relative humidity Nema 4X IP56In. NPT 90 to 250 VAC, 50/60 HzProduct Matrix Code Sensing Probe TypeCalibration Components Part Number Description3D39695G01 3D39695G023D39695G03 3D39695G04Selecting Location Section InstallationMechanical Installation Oxymitter 4000 Probe Installation Oxymitter 4000 Remote Electronics Installation Horizontal Mounted SPS 4000 a Vertical Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Remote Electronics Installation Installation with Drip Loop and Insulation RemovalAll wiring must conform to local and national codes Connect Line VoltageIntegral Electronics Install Interconnecting Cable Probe WALL-MOUNTED Electrical Installation for Oxymitter 4000 with SPS Not Used Line Connect Relay Output Wiring Connect 4-20 mA Signal WiringPneumatic Installation for Oxymitter 4000 Without SPS Reference Air Package13. Air Set, Plant Air Connection Imps 4000 Connections Pneumatic Installation forOxymitter 4000 with SPS Oxymitter Section Configuration of Oxymitter With Membrane Keypad Verify Mechanical InstallationVerify Terminal Block Wiring GeneralModel 751. The loop-driven LCD display Verify Oxymitter 4000 ConfigurationSW2 Heater T/C Diagnostic Alarm Calibration Handshake SignalLogic I/O Configuration as set at HART/AMS or LOI Mode Logic I/OCalibration Recommended ConfigurationMA Signal Upon Critical Alarm Oxymitter Section Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals and LOIVerify Oxymitter 4000 Configuration Defaults Oxymitter 4000 with LOI Logic I/O Recommended Configuration Oxymitter Power UP General OperationDiagnostic Alarm LEDS. If there Is an error in the system, one of theseTROUBLESHOOTING. Case of multiple errors, only oneSection Startup and Operation Oxymitter 4000 with LOI O2 0.00% LK warm up 367dgCO2 2.59% LK normal Start UP Oxymitter 4000 CalibrationLOI Features LockoutLOI Menu Tree DataOxymitter 4000 Setup AT the LOI SYSTEM/Calibration SetupSYSTEM/Input/Output SYSTEM/ParametersLOI Installation SYSTEM/StatusSYSTEM/Software Sensor DataModel 751 Remote Powered Loop Oxymitter 4000 Test PointsTP3 and TP4 monitor the heater thermo TP1 and TP2 monitor the oxygen cellSignal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator Signal Line Connections HART/AMSOverview Method 1, For Load Resistance ≥ 250 OhmsLogic I/O Configurations Logic I/O Configuration ModeHart Communicator PC Connections OFF-LINE and ON-LINE OperationsMenu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Hart Communicator Manual O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 FlowDefining a Timed Calibration VIA Hart From the Device Setup screen, selectFrom the Detailed Setup screen, select Oxymitter Section Troubleshooting 100EMFmV 16.1 18.4 21.1 23.8 27.2 31.2 36.0Alarm Indications Indications with Membrane Keypad Alarm ContactsIdentifying and Correcting Alarm Flashes Status MA Line Fault Clearing LEDAlarms O2 T/C Open Fault 1, Open ThermocoupleKeypad LOIAlarms O2 T/C Shorted Fault 2, Shorted ThermocoupleFaulty PC Board Alarms O2 T/C ReversedFault 3, Reversed Thermocouple Wiring or Alarms ADC Error Fault 4, A/D Comm ErrorAlarms O2 Heater Open Fault 5, Open HeaterAlarms Very Hi O2 Temp Fault 6, High High Heater TempAlarms Board Temp Hi Fault 7, High Case TempAlarms O2 Temp Low Fault 8, Low Heater TempAlarms O2 Temp Hi Fault 9, High Heater TempAlarms O2 Cell Open Fault 10, High Cell mVAlarms O2 Cell Bad Fault 11, Bad CellAlarms EEprom Corrupt Fault 12, Eeprom CorruptFault 13, Invalid Slope Fault 14, Invalid Constant Alarms Calib Failed Fault 15, Last Calibration FailedHow do I detect a plugged diffuser? Probe passes calibration, but still appears to read highProbe passes calibration, but still appears to read low SPS 4000 Troubleshooting Can I calibrate a badly plugged diffuser?SPS 4000 Fault Finding Symptom Check Remedy Symptom no Test GAS Flow 19. SPS 4000 Troubleshooting Flowchart Sheet 119. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Maintenance and Service Calibration Oxymitter 4000 with a Membrane KeypadStart Calib from the Calibra Tion menuAlarms Manual CalibrationOxymitter Apply Gas Hit E when ready CALIBRATION/ Start CalibrationFlow Gas 1xxxxs Read Gas 1xxxxs Done Gas PurgexxxxsOxymitter 4000 Repair ReplaceOxymitter 4000 with Integral Electronics, Exploded View Remote Electronics Oxymitter Electronic Assembly Terminal Block Replacement Electronic Assembly ReplacementFuse Replacement Figure Entire Probe Replacement Excluding Probe Head Heater Strut ReplacementHeater Strut Assembly Probe to Probe Head Assembly Remote Electronics Only Cell ReplacementOxymitter 11. Ceramic Diffusion Element Replacement Oxymitter SPS 4000 Maintenance and Component Replacement Board Replacement 13. SPS 4000 Manifold Assembly Solenoid Replacement Pressure Switch ReplacementPower Supply Board Interface BoardFlowmeter Adjustments Check Valve ReplacementPressure Regulator Optional Maintenance Flowmeter Replacement 15. Calibration Gas and Reference Air Components Calibration Record For Rosemount Analytical In Situ O2 Probe Value to begin migrating back to the process valueSection Return of Material Oxymitter Section Replacement Parts Replacement Parts for ProbeReplacement Parts for Probe Part Number Figure and Index No No Dust Seal DescriptionCell Replacement Kit Oxymitter Probe Disassembly Kit Replacement Parts for Electronics Replacement Parts for SPS Replacement Parts for Calibration ComponentsOxymitter Section Optional Accessories Asset Management Solutions AMSHart Handheld 275/375 Communicator BY-PASS PackagesOxymitter Imps 4000 Intelligent Multiprobe Test GAS SequencerSPS 4000 Single Autocalibration Sequencer O2 Calibration GAS Catalyst RegenerationOxymitter Section Index Fuse, 8-22, 8-23, 9-18 Warranty Oxymitter Serial no Order no
Related manuals
Manual 32 pages 58.37 Kb

4000 specifications

The Emerson 4000 is a state-of-the-art automation platform designed to enhance industrial processes and improve operational efficiency. This advanced system is recognized for its unparalleled reliability and flexibility, making it suitable for various industries such as oil and gas, chemicals, pharmaceuticals, and power generation.

One of the standout features of the Emerson 4000 is its robust architecture that comprises distributed control systems (DCS) and a comprehensive suite of software applications. This integration allows for real-time monitoring and control of complex processes, ensuring that operators have access to crucial data for informed decision-making. The system supports a wide range of field devices and protocols, facilitating seamless connectivity across various platforms.

The Emerson 4000 employs innovative technologies that elevate its performance. It incorporates advanced analytics and machine learning capabilities, which enable predictive maintenance and reduce downtime. By analyzing historical data and identifying patterns, the system can forecast potential failures, allowing operators to address issues before they escalate. This leads to increased uptime and significant cost savings.

Another key characteristic of the Emerson 4000 is its user-friendly interface. The intuitive design ensures that operators can navigate the system with ease, reducing training time and enhancing productivity. The customizable dashboards provide real-time insights and facilitate quick access to critical information, allowing teams to respond to changes in the process swiftly.

Security is also a cornerstone of the Emerson 4000 platform. The system includes multiple layers of cybersecurity measures to safeguard sensitive data and maintain the integrity of operations. This is crucial in today’s environment, where cyber threats are a significant concern for industrial facilities.

In addition, the Emerson 4000 excels in scalability. It can be easily expanded to accommodate the growing needs of a business without compromising performance. Whether an organization is looking to integrate additional processes or expand its operations geographically, the Emerson 4000 is designed to adapt and grow alongside the business.

Overall, the Emerson 4000 stands out as a powerful tool for industrial automation. Its combination of reliability, advanced technology, user-friendliness, security, and scalability makes it an ideal choice for organizations seeking to optimize their operations and drive efficiency in an increasingly competitive landscape.
Top Page Image Contents