Gentek 3940200, 3950320, 3950202, 3940421, 3940320, 3940402, 3950222, 3940300, 3940322 XPert Station

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Chapter 3: Getting Started

Connecting to the Exhaust System (Optional on XPert Filtered Balance System)

WARNING: The weight of the exhaust ductwork system must be supported independently of the enclosure superstructure or damage may occur.

The exhaust system should be installed by a qualified HVAC contractor.

The exhaust connection on the XPert Filtered Balance Station has been designed to accept 6" diameter ductwork as shown in Figure 3-2. The exhaust connection ships uninstalled on the top and needs to be fastened with the screws provided. See Chapter 7 for ordering exhaust transition kits for the XPert Filtered Balance System. Exhaust transition kits aid in the removal of chemicals or applications where a higher degree of powder and particulate removal is required. Review Chapter 2 for exhaust prerequisites and review Chapter 7 for ordering blower exhaust equipment. See Figure 3-2 for the XPert Station and Figure 3-3 for exhaust kit options for the XPert Filtered Balance System.

Consult Labconco Customer Service should you require help sizing your blower for the exhaust volume and system static pressure loss.

To ensure compatibility, the selected exhaust duct material should match the enclosure, procedures and chemical applications.

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Contents User’s Manual USA Warranty Able Ontents PrerequisitesMaintaining Your Filtered Enclosure Chapter Introduction Introduction About This Manual Typographical Conventions Chapter Prerequisites Temperature Variation Requirements Support, Vibration and Movement RequirementsHumidity and Static Electricity Requirements Background on Electrostatics or Static ElectricitySurface Resistivity Table Location and Air Current RequirementsExhaust and Blower Requirements XPert Station Electrical Requirements Space RequirementsChapter Getting Started Lift by the front air foilUnpacking the Enclosure Do not move the enclosure by tilting it onto a hand truckWork Surface Specifications Work Surface and Hepa Filtered Enclosure InstallationFiltered Enclosure Installation XPert Station Getting Started Getting Started Hepa Filters Installation of Hepa Filters Accessory Odor Control CarbonCarbon Filters Accessory for Odor Control only Filter Type Appropriate Use 115V ModelsGetting Started Set the Face Velocity with the Speed Control Adjustment Validating the Vented EnclosureSealing the Filtered Enclosure to the Work Surface Chapter High Performance Features and Safety Precautions High Performance FeaturesHigh Performance Features and Safety 1510 Hepa Filtered Enclosure Airflow Diagram High Performance Features and Safety High Performance Features and Safety High Performance Features and Safety High Performance Features and Safety Safety Precautions High Performance Features and Safety High Performance Features and Safety High Performance Features and Safety Routine Daily Work Procedures PlanningStart-up Loading Materials and EquipmentWork Techniques Final PurgingShutdown Suitable ApplicationsHepa Filter Applications Suitability and Guidelines Odor Control Carbon Filter Applications sold as an accessory Definition of Terms Appropriate Chemicals for Odor Control Carbon Filters Chemical Carcinogen Use with Odor Control Carbon Filters Prohibited Acid UseBalance Station, which uses a remote blower Chapter Maintaining Your Filtered Enclosure Monthly or more often as required Routine Maintenance ScheduleWeekly Annually Determination of when to Replace Hepa FiltersDecontamination Maintaining Your Filtered Enclosure Hepa Filter Leak Test PurposeMineral oil Catalog #1491400 Acceptance Guardian Airflow Monitor LED Monitor Labconco Airflow Monitor / Airflow Switch OperationCalibrate and Operate the Airflow Monitors Enclosure Operating In-Flow Alarm Condition Set Point Speed CalibrationGuardian Airflow Monitor LED with Airflow Switch Guardian Digital 1000 Airflow MonitorOperation Digital 1000 CalibrationFactory Settings Guardian Digital 1000 Airflow Monitor Maintaining Your Filtered Enclosure Odor Control Carbon Filter Replacement Procedure See Calculating Odor Control Carbon Filter Life Steps for Calculating PPM and Filter LifeInitial Certification Re-CertificationFormaldehyde only Ammonia onlyFluorescent Light Replacement Motorized Impeller ReplacementMotorized Impeller Replacement Speed Control Replacement Chapter Accessorizing Modifying Your Filtered Enclosure Work SurfacesExhaust Transition Kits for Ducting to Outside Add appropriate Front Panel with cutout to mount DigitalAirflow Monitor Part Description Remote BlowersAccessory Filters Hepa Filter Exhaust DampersHepa Filter Bag-In/Bag-Out Bag Odor Control Carbon FilterStorage Cabinets Utility Shelf KitAccessorizing and Modifying your Filtered Enclosure Chapter Troubleshooting Servicer Operating LOG Problem Cause Corrective ActionTroubleshooting Problem Cause Corrective Action Service Operating Record Log Date CommentsAppendix a Filtered Enclosure Components Replacement Parts Qty Part Number Description Qty Part Number Description Long Use for XPert System and XPert Station Use for XPert System, XPert Station, Digital Monitor and Bag Appendix B Dimensions Exhaust Options Figure B-1 XPert Filtered Balance System Figure B-2 XPert Filtered Balance Station Appendix B Dimensions and Exhaust Options Appendix C Filtered Enclosure Specifications Environmental ConditionsAppendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Ppendix Uick Hart Iltered Nclosures Model SizeNon-mandatory recommendations from Prudent Practices Appendix E References Nfpa 30 2000 Flammable and Combustible Liquids Code General References Laboratory Safety, Principles and Practices, American Page USA