Gentek 3940300, 3940200, 3950320, 3950202, 3940421 Calculating Odor Control Carbon Filter Life

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Chapter 6: Maintaining Your Filtered Enclosure

3.Re-install the new carbon filter with the gasket down. Replace the upper diffuser screen, clips and two screws.

4.The weight of the carbon filter with the gasket down will compress the gasket.

Calculating Odor Control Carbon

Filter Life

Labconco developed a modeling program to estimate the filter life for typical carbon filters. Since filter life is dependent on the chemical used, the airflow, filter size, and the dwell time, refer to the Chemical Guide for the Paramount® Filtered Enclosure. The estimated life for Odor Control carbon filters for the filtered enclosures is conservatively calculated at 50% or half of the published values for the Paramount in the Chemical Guide. For example, if you use isopropyl alcohol to disinfect and use approximately 100 ml per week during 2 hours of use per day then follow these steps to calculate the concentration in parts per million (ppm).

Steps for Calculating PPM and Filter Life

1.Determine the amount of the proposed chemical lost to evaporation over a given amount of time. For example, if you use isopropyl alcohol and lose approximately 100 ml per week during 2 hours of use per day.

2.Convert the amount lost into ml/min. For this example:

100 ml X

1 week X

10 hours =

100 ml lost

=.17 ml/min

week

10 hours use

600 minutes

600 minutes

 

3.Convert ml/min to PPM by multiplying ml/min by the conversion factor found in the second to the last column on the right. For isopropyl alcohol .17 x 41 = 7.0 PPM.

4.Find the PPM value on the chart that comes closest to the value you just calculated in step #3. In this example, round up to 10 PPM, which is close to the calculated 7.0. We may approximate the filter life to be around 155 hours of actual use, but use 50% of this for the Odor Control filters or 78 hours.

5.Insert the estimated filter life into the estimated usage to determine how long filters will last.

78 hours filter life

=7.8 weeks before filter saturation

10 hours per week use

 

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Contents User’s Manual USA Warranty Prerequisites Able OntentsMaintaining Your Filtered Enclosure Chapter Introduction Introduction About This Manual Typographical Conventions Chapter Prerequisites Support, Vibration and Movement Requirements Temperature Variation RequirementsBackground on Electrostatics or Static Electricity Humidity and Static Electricity RequirementsLocation and Air Current Requirements Exhaust and Blower RequirementsSurface Resistivity Table XPert Station Space Requirements Electrical RequirementsLift by the front air foil Chapter Getting StartedDo not move the enclosure by tilting it onto a hand truck Unpacking the EnclosureWork Surface and Hepa Filtered Enclosure Installation Work Surface SpecificationsFiltered Enclosure Installation XPert Station Getting Started Getting Started Installation of Hepa Filters Accessory Odor Control Carbon Carbon Filters Accessory for Odor Control onlyHepa Filters 115V Models Filter Type Appropriate UseGetting Started Validating the Vented Enclosure Set the Face Velocity with the Speed Control AdjustmentSealing the Filtered Enclosure to the Work Surface High Performance Features Chapter High Performance Features and Safety PrecautionsHigh Performance Features and Safety 1510 Hepa Filtered Enclosure Airflow Diagram High Performance Features and Safety High Performance Features and Safety High Performance Features and Safety High Performance Features and Safety Safety Precautions High Performance Features and Safety High Performance Features and Safety High Performance Features and Safety Planning Routine Daily Work ProceduresFinal Purging Start-upLoading Materials and Equipment Work TechniquesSuitable Applications Hepa Filter Applications Suitability and GuidelinesShutdown Odor Control Carbon Filter Applications sold as an accessory Definition of Terms Appropriate Chemicals for Odor Control Carbon Filters Prohibited Acid Use Chemical Carcinogen Use with Odor Control Carbon FiltersBalance Station, which uses a remote blower Chapter Maintaining Your Filtered Enclosure Routine Maintenance Schedule WeeklyMonthly or more often as required Determination of when to Replace Hepa Filters DecontaminationAnnually Maintaining Your Filtered Enclosure Purpose Hepa Filter Leak TestMineral oil Catalog #1491400 Acceptance Labconco Airflow Monitor / Airflow Switch Operation Calibrate and Operate the Airflow MonitorsGuardian Airflow Monitor LED Monitor Calibration Enclosure Operating In-Flow Alarm Condition Set Point SpeedGuardian Digital 1000 Airflow Monitor Guardian Airflow Monitor LED with Airflow SwitchDigital 1000 Calibration OperationFactory Settings Guardian Digital 1000 Airflow Monitor Maintaining Your Filtered Enclosure Odor Control Carbon Filter Replacement Procedure See Steps for Calculating PPM and Filter Life Calculating Odor Control Carbon Filter LifeAmmonia only Initial CertificationRe-Certification Formaldehyde onlyMotorized Impeller Replacement Fluorescent Light ReplacementMotorized Impeller Replacement Speed Control Replacement Work Surfaces Chapter Accessorizing Modifying Your Filtered EnclosureAdd appropriate Front Panel with cutout to mount Digital Airflow MonitorExhaust Transition Kits for Ducting to Outside Remote Blowers Part DescriptionOdor Control Carbon Filter Accessory Filters Hepa FilterExhaust Dampers Hepa Filter Bag-In/Bag-Out BagUtility Shelf Kit Storage CabinetsAccessorizing and Modifying your Filtered Enclosure Problem Cause Corrective Action Chapter Troubleshooting Servicer Operating LOGTroubleshooting Problem Cause Corrective Action Date Comments Service Operating Record LogAppendix a Filtered Enclosure Components Replacement Parts Qty Part Number Description Qty Part Number Description Long Use for XPert System and XPert Station Use for XPert System, XPert Station, Digital Monitor and Bag Appendix B Dimensions Exhaust Options Figure B-1 XPert Filtered Balance System Figure B-2 XPert Filtered Balance Station Appendix B Dimensions and Exhaust Options Environmental Conditions Appendix C Filtered Enclosure SpecificationsAppendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Appendix C Filtered Enclosure Specifications Model Size Ppendix Uick Hart Iltered NclosuresNon-mandatory recommendations from Prudent Practices Appendix E References Nfpa 30 2000 Flammable and Combustible Liquids Code General References Laboratory Safety, Principles and Practices, American Page USA